IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v229y2018icp1024-1034.html
   My bibliography  Save this article

Concept design and techno-economic performance of hydrogen and ammonia co-generation by coke-oven gas-pressure swing adsorption integrated with chemical looping hydrogen process

Author

Listed:
  • Xiang, Dong
  • Zhou, Yunpeng

Abstract

The coke-oven gas direct chemical looping hydrogen generation is a promising process for chemical industry; however, it still suffers from high energy consumption and low hydrogen production. The chemical looping-derived H2 and N2 can be used to produce ammonia. Therefore, a new process for coke-oven gas chemical looping hydrogen and ammonia co-generation integrated with pressure swing adsorption technology, which can flexibly adapt to market demand, is proposed in this paper. The new process has two extreme configurations to produce hydrogen or ammonia only. A thorough analysis of key operational parameters of the proposed systems has been conducted to optimize coke-oven gas utilization, and maximize hydrogen and subsequent ammonia production. The maximal hydrogen and ammonia productions are 7126 and 4784 kmol/h of 5532 kmol/h coke-oven gas consumption for the two extreme configurations, respectively. Moreover, an exergy efficiency of 68.5–73.6% and about 100% direct CO2 capture efficiency are obtained when switching between hydrogen and ammonia production in the novel process. These values are compared to those of the coke-oven gas chemical looping hydrogen generation process (hydrogen production of 6613 kmol/h per 6276 kmol/h coke-oven gas consumption, 66.0% exergy efficiency, and 73.3% CO2 capture efficiency). Finally, the economic and sensitive analyses of the novel process are also conducted in this paper.

Suggested Citation

  • Xiang, Dong & Zhou, Yunpeng, 2018. "Concept design and techno-economic performance of hydrogen and ammonia co-generation by coke-oven gas-pressure swing adsorption integrated with chemical looping hydrogen process," Applied Energy, Elsevier, vol. 229(C), pages 1024-1034.
    • Handle: RePEc:eee:appene:v:229:y:2018:i:c:p:1024-1034
    DOI: 10.1016/j.apenergy.2018.08.081
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261918312200
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.apenergy.2018.08.081?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Krawczyk, Piotr & Howaniec, Natalia & Smoliński, Adam, 2016. "Economic efficiency analysis of substitute natural gas (SNG) production in steam gasification of coal with the utilization of HTR excess heat," Energy, Elsevier, vol. 114(C), pages 1207-1213.
    2. Zhang, Xiaosong & Jin, Hongguang, 2013. "Thermodynamic analysis of chemical-looping hydrogen generation," Applied Energy, Elsevier, vol. 112(C), pages 800-807.
    3. Luo, Ming & Yi, Yang & Wang, Shuzhong & Wang, Zhuliang & Du, Min & Pan, Jianfeng & Wang, Qian, 2018. "Review of hydrogen production using chemical-looping technology," Renewable and Sustainable Energy Reviews, Elsevier, vol. 81(P2), pages 3186-3214.
    4. Samuel C. Bayham & Andrew Tong & Mandar Kathe & Liang-Shih Fan, 2016. "Chemical looping technology for energy and chemical production," Wiley Interdisciplinary Reviews: Energy and Environment, Wiley Blackwell, vol. 5(2), pages 216-241, March.
    5. Jiménez Álvaro, Ángel & Urdiales Montesino, Álvaro & Sánchez Orgaz, Susana & González Fernández, Celina, 2017. "Thermodynamic analysis of a dual power-hydrogen production system based on chemical-looping combustion," Energy, Elsevier, vol. 137(C), pages 1075-1085.
    6. Penkuhn, Mathias & Tsatsaronis, George, 2017. "Comparison of different ammonia synthesis loop configurations with the aid of advanced exergy analysis," Energy, Elsevier, vol. 137(C), pages 854-864.
    7. Gökgedik, Harun & Yürüsoy, Muhammet & Keçebaş, Ali, 2016. "Improvement potential of a real geothermal power plant using advanced exergy analysis," Energy, Elsevier, vol. 112(C), pages 254-263.
    8. Lin, Hu & Jin, Hongguang & Gao, Lin & Zhang, Na, 2014. "A polygeneration system for methanol and power production based on coke oven gas and coal gas with CO2 recovery," Energy, Elsevier, vol. 74(C), pages 174-180.
    9. Zhang, Jiayuan & Zhang, Xiaohui & Chen, Zhuo & Li, Li, 2010. "Thermodynamic and kinetic model of reforming coke-oven gas with steam," Energy, Elsevier, vol. 35(7), pages 3103-3108.
    10. Yi, Qun & Wu, Guo-sheng & Gong, Min-hui & Huang, Yi & Feng, Jie & Hao, Yan-hong & Li, Wen-ying, 2017. "A feasibility study for CO2 recycle assistance with coke oven gas to synthetic natural gas," Applied Energy, Elsevier, vol. 193(C), pages 149-161.
    11. Elishav, Oren & Lewin, Daniel R. & Shter, Gennady E. & Grader, Gideon S., 2017. "The nitrogen economy: Economic feasibility analysis of nitrogen-based fuels as energy carriers," Applied Energy, Elsevier, vol. 185(P1), pages 183-188.
    12. Kathe, Mandar V. & Empfield, Abbey & Na, Jing & Blair, Elena & Fan, Liang-Shih, 2016. "Hydrogen production from natural gas using an iron-based chemical looping technology: Thermodynamic simulations and process system analysis," Applied Energy, Elsevier, vol. 165(C), pages 183-201.
    13. Yang, Chi-Jen & Jackson, Robert B., 2012. "China's growing methanol economy and its implications for energy and the environment," Energy Policy, Elsevier, vol. 41(C), pages 878-884.
    14. Medrano, J.A. & Potdar, I. & Melendez, J. & Spallina, V. & Pacheco-Tanaka, D.A. & van Sint Annaland, M. & Gallucci, F., 2018. "The membrane-assisted chemical looping reforming concept for efficient H2 production with inherent CO2 capture: Experimental demonstration and model validation," Applied Energy, Elsevier, vol. 215(C), pages 75-86.
    15. Schröders, Sarah & Allelein, Hans-Josef, 2018. "Energy economic evaluation of process heat supply by solar tower and high temperature reactor based on the ammonia production process," Applied Energy, Elsevier, vol. 212(C), pages 622-639.
    16. Zaini, Ilman Nuran & Nurdiawati, Anissa & Aziz, Muhammad, 2017. "Cogeneration of power and H2 by steam gasification and syngas chemical looping of macroalgae," Applied Energy, Elsevier, vol. 207(C), pages 134-145.
    17. Cinti, Giovanni & Frattini, Domenico & Jannelli, Elio & Desideri, Umberto & Bidini, Gianni, 2017. "Coupling Solid Oxide Electrolyser (SOE) and ammonia production plant," Applied Energy, Elsevier, vol. 192(C), pages 466-476.
    18. Wang, Zhe & Fan, Weiyu & Zhang, Guangqing & Dong, Shuang, 2016. "Exergy analysis of methane cracking thermally coupled with chemical looping combustion for hydrogen production," Applied Energy, Elsevier, vol. 168(C), pages 1-12.
    19. Tong, Andrew & Bayham, Samuel & Kathe, Mandar V. & Zeng, Liang & Luo, Siwei & Fan, Liang-Shih, 2014. "Iron-based syngas chemical looping process and coal-direct chemical looping process development at Ohio State University," Applied Energy, Elsevier, vol. 113(C), pages 1836-1845.
    20. Cho, Won Chul & Lee, Doyeon & Kim, Chang Hee & Cho, Hyun Suk & Kim, Sang Done, 2018. "Feasibility study of the use of by-product iron oxide and industrial off-gas for application to chemical looping hydrogen production," Applied Energy, Elsevier, vol. 216(C), pages 466-481.
    21. Antzara, Andy & Heracleous, Eleni & Lemonidou, Angeliki A., 2016. "Energy efficient sorption enhanced-chemical looping methane reforming process for high-purity H2 production: Experimental proof-of-concept," Applied Energy, Elsevier, vol. 180(C), pages 457-471.
    22. Khan, Mohammed N. & Shamim, Tariq, 2016. "Investigation of hydrogen generation in a three reactor chemical looping reforming process," Applied Energy, Elsevier, vol. 162(C), pages 1186-1194.
    23. Andersson, Jim & Lundgren, Joakim, 2014. "Techno-economic analysis of ammonia production via integrated biomass gasification," Applied Energy, Elsevier, vol. 130(C), pages 484-490.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Meng, Wenliang & Wang, Dongliang & Zhou, Huairong & Yang, Yong & Li, Hongwei & Liao, Zuwei & Yang, Siyu & Hong, Xiaodong & Li, Guixian, 2023. "Carbon dioxide from oxy-fuel coal-fired power plant integrated green ammonia for urea synthesis: Process modeling, system analysis, and techno-economic evaluation," Energy, Elsevier, vol. 278(C).
    2. Ren, Lei & Zhou, Sheng & Ou, Xunmin, 2020. "Life-cycle energy consumption and greenhouse-gas emissions of hydrogen supply chains for fuel-cell vehicles in China," Energy, Elsevier, vol. 209(C).
    3. Xiang, Dong & Huang, Weiqing & Huang, Peng, 2018. "A novel coke-oven gas-to-natural gas and hydrogen process by integrating chemical looping hydrogen with methanation," Energy, Elsevier, vol. 165(PB), pages 1024-1033.
    4. Lee Pereira, Reinaldo Juan & Argyris, Panagiotis Alexandros & Spallina, Vincenzo, 2020. "A comparative study on clean ammonia production using chemical looping based technology," Applied Energy, Elsevier, vol. 280(C).
    5. Byun, Manhee & Lim, Dongjun & Lee, Boreum & Kim, Ayeon & Lee, In-Beum & Brigljević, Boris & Lim, Hankwon, 2022. "Economically feasible decarbonization of the Haber-Bosch process through supercritical CO2 Allam cycle integration," Applied Energy, Elsevier, vol. 307(C).
    6. Rumbo-Morales, Jesse Y. & Ortiz-Torres, Gerardo & Sarmiento-Bustos, Estela & Rosales, Antonio Márquez & Calixto-Rodriguez, Manuela & Sorcia-Vázquez, Felipe D.J. & Pérez-Vidal, Alan F. & Rodríguez-Cerd, 2024. "Purification and production of bio-ethanol through the control of a pressure swing adsorption plant," Energy, Elsevier, vol. 288(C).
    7. Li, Guang & Chang, Yuxue & Liu, Tao & Yu, Zhongliang & Liu, Zheyu & Liu, Fan & Ma, Shuqi & Weng, Yujing & Zhang, Yulong, 2020. "Hydrogen element flow and economic analyses of a coal direct chemical looping hydrogen generation process," Energy, Elsevier, vol. 206(C).
    8. Wang, Xinran & Li, Tie & Chen, Run & Li, Shiyan & Kuang, Min & Lv, Yibin & Wang, Yu & Rao, Honghua & Liu, Yanzhao & Lv, Xiaodong, 2024. "Exploring the GHG reduction potential of pilot diesel-ignited ammonia engines - Effects of diesel injection timing and ammonia energetic ratio," Applied Energy, Elsevier, vol. 357(C).
    9. Zhang, Hanfei & Wang, Ligang & Van herle, Jan & Maréchal, François & Desideri, Umberto, 2020. "Techno-economic comparison of green ammonia production processes," Applied Energy, Elsevier, vol. 259(C).
    10. Zhang, Dongqiang & Duan, Runhao & Li, Hongwei & Yang, Qingchun & Zhou, Huairong, 2020. "Optimal design, thermodynamic, cost and CO2 emission analyses of coal-to-methanol process integrated with chemical looping air separation and hydrogen technology," Energy, Elsevier, vol. 203(C).
    11. Zhang, Hanfei & Wang, Ligang & Van herle, Jan & Maréchal, François & Desideri, Umberto, 2021. "Techno-economic comparison of 100% renewable urea production processes," Applied Energy, Elsevier, vol. 284(C).
    12. Zhou, Huairong & Meng, Wenliang & Wang, Dongliang & Li, Guixian & Li, Hongwei & Liu, Zhiqiang & Yang, Sheng, 2021. "A novel coal chemical looping gasification scheme for synthetic natural gas with low energy consumption for CO2 capture: Modelling, parameters optimization, and performance analysis," Energy, Elsevier, vol. 225(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Xiang, Dong & Jin, Tong & Lei, Xinru & Liu, Shuai & Jiang, Yong & Dong, Zhongbing & Tao, Quanbao & Cao, Yan, 2018. "The high efficient synthesis of natural gas from a joint-feedstock of coke-oven gas and pulverized coke via a chemical looping combustion scheme," Applied Energy, Elsevier, vol. 212(C), pages 944-954.
    2. Xiang, Dong & Huang, Weiqing & Huang, Peng, 2018. "A novel coke-oven gas-to-natural gas and hydrogen process by integrating chemical looping hydrogen with methanation," Energy, Elsevier, vol. 165(PB), pages 1024-1033.
    3. Xiang, Dong & Xiang, Junjie & Sun, Zhe & Cao, Yan, 2017. "The integrated coke-oven gas and pulverized coke gasification for methanol production with highly efficient hydrogen utilization," Energy, Elsevier, vol. 140(P1), pages 78-91.
    4. Cho, Won Chul & Lee, Jun Kyu & Nam, Gyeong Duk & Kim, Chang Hee & Cho, Hyun-Seok & Joo, Jong Hoon, 2019. "Degradation analysis of mixed ionic-electronic conductor-supported iron-oxide oxygen carriers for chemical-looping conversion of methane," Applied Energy, Elsevier, vol. 239(C), pages 644-657.
    5. Antzaras, Andy N. & Lemonidou, Angeliki A., 2022. "Recent advances on materials and processes for intensified production of blue hydrogen," Renewable and Sustainable Energy Reviews, Elsevier, vol. 155(C).
    6. Zhang, Yitao & Wang, Dawei & Pottimurthy, Yaswanth & Kong, Fanhe & Hsieh, Tien-Lin & Sakadjian, Bartev & Chung, Cheng & Park, Cody & Xu, Dikai & Bao, Jinhua & Velazquez-Vargas, Luis & Guo, Mengqing & , 2021. "Coal direct chemical looping process: 250 kW pilot-scale testing for power generation and carbon capture," Applied Energy, Elsevier, vol. 282(PA).
    7. Pashchenko, Dmitry, 2018. "First law energy analysis of thermochemical waste-heat recuperation by steam methane reforming," Energy, Elsevier, vol. 143(C), pages 478-487.
    8. Sun, Zhao & Chen, Shiyi & Hu, Jun & Chen, Aimin & Rony, Asif Hasan & Russell, Christopher K. & Xiang, Wenguo & Fan, Maohong & Darby Dyar, M. & Dklute, Elizabeth C., 2018. "Ca2Fe2O5: A promising oxygen carrier for CO/CH4 conversion and almost-pure H2 production with inherent CO2 capture over a two-step chemical looping hydrogen generation process," Applied Energy, Elsevier, vol. 211(C), pages 431-442.
    9. Surywanshi, Gajanan Dattarao & Patnaikuni, Venkata Suresh & Vooradi, Ramsagar & Anne, Sarath Babu, 2021. "4-E and life cycle analyses of a supercritical coal direct chemical looping combustion power plant with hydrogen and power co-generation," Energy, Elsevier, vol. 217(C).
    10. Sui, Jiyuan & Chen, Zhennan & Wang, Chen & Wang, Yueyang & Liu, Jianhong & Li, Wenjia, 2020. "Efficient hydrogen production from solar energy and fossil fuel via water-electrolysis and methane-steam-reforming hybridization," Applied Energy, Elsevier, vol. 276(C).
    11. Darmawan, Arif & Ajiwibowo, Muhammad W. & Yoshikawa, Kunio & Aziz, Muhammad & Tokimatsu, Koji, 2018. "Energy-efficient recovery of black liquor through gasification and syngas chemical looping," Applied Energy, Elsevier, vol. 219(C), pages 290-298.
    12. Luo, Ming & Yi, Yang & Wang, Shuzhong & Wang, Zhuliang & Du, Min & Pan, Jianfeng & Wang, Qian, 2018. "Review of hydrogen production using chemical-looping technology," Renewable and Sustainable Energy Reviews, Elsevier, vol. 81(P2), pages 3186-3214.
    13. Qiu, Yu & Zhang, Shuai & Cui, Dongxu & Li, Min & Zeng, Jimin & Zeng, Dewang & Xiao, Rui, 2019. "Enhanced hydrogen production performance at intermediate temperatures through the synergistic effects of binary oxygen carriers," Applied Energy, Elsevier, vol. 252(C), pages 1-1.
    14. Situmorang, Yohanes Andre & Zhao, Zhongkai & An, Ping & Yu, Tao & Rizkiana, Jenny & Abudula, Abuliti & Guan, Guoqing, 2020. "A novel system of biomass-based hydrogen production by combining steam bio-oil reforming and chemical looping process," Applied Energy, Elsevier, vol. 268(C).
    15. Chen, Jianjun & Yang, Siyu & Qian, Yu, 2019. "A novel path for carbon-rich resource utilization with lower emission and higher efficiency: An integrated process of coal gasification and coking to methanol production," Energy, Elsevier, vol. 177(C), pages 304-318.
    16. Zeng, Jimin & Xiao, Rui & Zhang, Shuai & Zhang, Huiyan & Zeng, Dewang & Qiu, Yu & Ma, Zhong, 2018. "Identifying iron-based oxygen carrier reduction during biomass chemical looping gasification on a thermogravimetric fixed-bed reactor," Applied Energy, Elsevier, vol. 229(C), pages 404-412.
    17. Zhou, Huairong & Meng, Wenliang & Wang, Dongliang & Li, Guixian & Li, Hongwei & Liu, Zhiqiang & Yang, Sheng, 2021. "A novel coal chemical looping gasification scheme for synthetic natural gas with low energy consumption for CO2 capture: Modelling, parameters optimization, and performance analysis," Energy, Elsevier, vol. 225(C).
    18. Shin, Sunkyu & Lee, Jeong-Keun & Lee, In-Beum, 2020. "Development and techno-economic study of methanol production from coke-oven gas blended with Linz Donawitz gas," Energy, Elsevier, vol. 200(C).
    19. Kang, Dohyung & Lim, Hyun Suk & Lee, Minbeom & Lee, Jae W., 2018. "Syngas production on a Ni-enhanced Fe2O3/Al2O3 oxygen carrier via chemical looping partial oxidation with dry reforming of methane," Applied Energy, Elsevier, vol. 211(C), pages 174-186.
    20. Rajabi, Mahsa & Mehrpooya, Mehdi & Haibo, Zhao & Huang, Zhen, 2019. "Chemical looping technology in CHP (combined heat and power) and CCHP (combined cooling heating and power) systems: A critical review," Applied Energy, Elsevier, vol. 253(C), pages 1-1.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:229:y:2018:i:c:p:1024-1034. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.