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A comprehensive review of composite phase change material based thermal management system for lithium-ion batteries

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  • Zhao, Yanqi
  • Zou, Boyang
  • Zhang, Tongtong
  • Jiang, Zhu
  • Ding, Jianning
  • Ding, Yulong

Abstract

This review aims to provide an insight into the composite phase change material (CPCM) based battery thermal management system (BTMS), with a focus on the improvement of battery thermal management (BTM) performance using both passive and hybrid BTMS. The mechanism of battery heat generation and temperature effect on batteries are discussed. Challenges of CPCM based BTMS are found to be mainly associated with phase change material (PCM), which has a low thermal conductivity, low form stability, bad mechanical property, and flammability issues for organic PCM. The building of heat conduction paths could effectively increase the thermal conductivity. Discussion on methods addressing this is made, including the incorporation of PCM into porous materials and dispersing thermally conductive nanomaterials within the PCM. The effects of structure/size and surface modification on the thermal conductivity enhancement are analysed. Recent progress in the PCM adsorption into porous materials and melt blending or copolymerizing with polymers have been reviewed. The methods could improve the form stability and increase mechanical property. Formulation of CPCM using flame retardant and inorganic PCMs is found to be promising to address the flammability challenge. Compared with passive cooling, the hybrid BTMS uses active cooling and thus provides a stronger cooling capacity, and the use of CPCM can enhance heat transfer further and provide better temperature uniformity. The review suggests future research focus on developing assembly methods to minimize interfacial thermal resistance, maximising the mechanical property of CPCM, and enhancing the manufacturing readiness of the CPCM based BTMS.

Suggested Citation

  • Zhao, Yanqi & Zou, Boyang & Zhang, Tongtong & Jiang, Zhu & Ding, Jianning & Ding, Yulong, 2022. "A comprehensive review of composite phase change material based thermal management system for lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 167(C).
    • Handle: RePEc:eee:rensus:v:167:y:2022:i:c:s1364032122005597
    DOI: 10.1016/j.rser.2022.112667
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    3. Liang Xu & Shanyi Wang & Lei Xi & Yunlong Li & Jianmin Gao, 2024. "A Review of Thermal Management and Heat Transfer of Lithium-Ion Batteries," Energies, MDPI, vol. 17(16), pages 1-36, August.
    4. Alexander C. Budiman & Brian Azzopardi & Sudirja & Muhammad A. P. Perdana & Sunarto Kaleg & Febriani S. Hadiastuti & Bagus A. Hasyim & Amin & Rina Ristiana & Aam Muharam & Abdul Hapid, 2023. "Phase Change Material Composite Battery Module for Thermal Protection of Electric Vehicles: An Experimental Observation," Energies, MDPI, vol. 16(9), pages 1-12, May.
    5. Li, Xiaolin & Wang, Jun & Wu, Zhiwei & Cao, Wenxiang & Zhang, Xuesong, 2024. "An energy saving strategy on the composite phase change material and spiral liquid cooling channel for battery thermal management," Renewable Energy, Elsevier, vol. 227(C).
    6. E, Shengxin & Cui, Yaxin & Liu, Yuxian & Yin, Huichun, 2023. "Effects of the different phase change materials on heat dissipation performances of the ternary polymer Li-ion battery pack in hot climate," Energy, Elsevier, vol. 282(C).
    7. Qin, Siyu & Ji, Ruiyang & Miao, Chengyu & Jin, Liwen & Yang, Chun & Meng, Xiangzhao, 2024. "Review of enhancing boiling and condensation heat transfer: Surface modification," Renewable and Sustainable Energy Reviews, Elsevier, vol. 189(PA).
    8. Li, Jiyan & Long, Yong & Jing, Yanju & Zhang, Jiaqing & Du, Silu & Jiao, Rui & Sun, Hanxue & Zhu, Zhaoqi & Liang, Weidong & Li, An, 2024. "Superhydrophobic multi-shell hollow microsphere confined phase change materials for solar photothermal conversion and energy storage," Applied Energy, Elsevier, vol. 365(C).
    9. Lu, Shilei & Lin, Quanyi & Xu, Bowen & Yue, Lu & Feng, Wei, 2023. "Thermodynamic performance of cascaded latent heat storage systems for building heating," Energy, Elsevier, vol. 282(C).
    10. Bogdan Diaconu & Mihai Cruceru & Lucica Anghelescu & Cristinel Racoceanu & Cristinel Popescu & Marian Ionescu & Adriana Tudorache, 2023. "Latent Heat Storage Systems for Thermal Management of Electric Vehicle Batteries: Thermal Performance Enhancement and Modulation of the Phase Transition Process Dynamics: A Literature Review," Energies, MDPI, vol. 16(6), pages 1-46, March.
    11. Gu, Heng & Chang, Yunwei & Chen, Yuanyuan & Guo, Jiang rong & Zou, Deqiu, 2024. "Experimental research on pipeless power battery cooling system using shape-stabilized phase change materials (SSPCM) coupled with seawater," Energy, Elsevier, vol. 286(C).
    12. E, Jiaqiang & Xiao, Hanxu & Tian, Sicheng & Huang, Yuxin, 2024. "A comprehensive review on thermal runaway model of a lithium-ion battery: Mechanism, thermal, mechanical, propagation, gas venting and combustion," Renewable Energy, Elsevier, vol. 229(C).

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