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Performance analysis of a novel thermal management system with composite phase change material for a lithium-ion battery pack

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  • Wang, Xiaoming
  • Xie, Yongqi
  • Day, Rodney
  • Wu, Hongwei
  • Hu, Zhongliang
  • Zhu, Jianqin
  • Wen, Dongsheng

Abstract

A novel passive thermal management system (TMS) based on copper foam and paraffin composite phase change material (PCM) was designed for a lithium-ion battery pack in this work, where the phase change storage energy unit (PCSEU) was indirectly in contact with the cell. A combined experimental and numerical study was performed to investigate the thermal performance of the battery pack with the novel TMS and air cooling system (ACS). The effects of the PCSEU casing, composite PCM effective thermal conductivity, geometric structure parameters of the TMS, charge/discharge rate and ambient temperature were systematically evaluated, as well as the battery thermal behaviors during charge and discharge cycles. Results showed that the passive TMS could keep the battery temperature in a desirable range even under 4C discharge rate at 42 °C and the PCSEU casing could remarkably improve its heat absorption efficiency. The thickness of the heat conducting sheet demonstrated the greatest impact on the battery temperature. Pure ACS with an air flow rate ≤200 m3/h could not meet the battery cooling demands. The passive TMS could achieve up to 3 cycles of 4C charge and discharge at 35 °C while keeping the maximum temperature of the battery pack below 52 °C.

Suggested Citation

  • Wang, Xiaoming & Xie, Yongqi & Day, Rodney & Wu, Hongwei & Hu, Zhongliang & Zhu, Jianqin & Wen, Dongsheng, 2018. "Performance analysis of a novel thermal management system with composite phase change material for a lithium-ion battery pack," Energy, Elsevier, vol. 156(C), pages 154-168.
    • Handle: RePEc:eee:energy:v:156:y:2018:i:c:p:154-168
    DOI: 10.1016/j.energy.2018.05.104
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    Cited by:

    1. Jin, Xianrong & Duan, Xiting & Jiang, Wenjuan & Wang, Yan & Zou, Youlan & Lei, Weixin & Sun, Lizhong & Ma, Zengsheng, 2021. "Structural design of a composite board/heat pipe based on the coupled electro-chemical-thermal model in battery thermal management system," Energy, Elsevier, vol. 216(C).
    2. Al-Zareer, Maan & Dincer, Ibrahim & Rosen, Marc A., 2019. "Comparative assessment of new liquid-to-vapor type battery cooling systems," Energy, Elsevier, vol. 188(C).
    3. Yetik, Ozge & Karakoc, Tahir Hikmet, 2020. "A numerical study on the thermal performance of prismatic li-ion batteries for hibrid electric aircraft," Energy, Elsevier, vol. 195(C).
    4. Xingxing Wang & Shengren Liu & Yujie Zhang & Shuaishuai Lv & Hongjun Ni & Yelin Deng & Yinnan Yuan, 2022. "A Review of the Power Battery Thermal Management System with Different Cooling, Heating and Coupling System," Energies, MDPI, vol. 15(6), pages 1-29, March.
    5. Zhu, Xiaoqing & Wang, Zhenpo & Wang, Yituo & Wang, Hsin & Wang, Cong & Tong, Lei & Yi, Mi, 2019. "Overcharge investigation of large format lithium-ion pouch cells with Li(Ni0.6Co0.2Mn0.2)O2 cathode for electric vehicles: Thermal runaway features and safety management method," Energy, Elsevier, vol. 169(C), pages 868-880.
    6. Ma, Mina & Wang, Yu & Duan, Qiangling & Wu, Tangqin & Sun, Jinhua & Wang, Qingsong, 2018. "Fault detection of the connection of lithium-ion power batteries in series for electric vehicles based on statistical analysis," Energy, Elsevier, vol. 164(C), pages 745-756.
    7. Brian Azzopardi & Abdul Hapid & Sunarto Kaleg & Sudirja & Djulia Onggo & Alexander C. Budiman, 2023. "Recent Advances in Battery Pack Polymer Composites," Energies, MDPI, vol. 16(17), pages 1-23, August.
    8. Shen, Zu-Guo & Chen, Shuai & Liu, Xun & Chen, Ben, 2021. "A review on thermal management performance enhancement of phase change materials for vehicle lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 148(C).
    9. Chuanwei Zhang & Zhan Xia & Huaibin Gao & Jianping Wen & Shangrui Chen & Meng Dang & Sujing Gu & Jianing Zhang, 2020. "A Coolant Circulation Cooling System Combining Aluminum Plates and Copper Rods for Li-Ion Battery Pack," Energies, MDPI, vol. 13(17), pages 1-14, August.
    10. Chen, Mingyi & Yu, Yue & Ouyang, Dongxu & Weng, Jingwen & Zhao, Luyao & Wang, Jian & Chen, Yin, 2024. "Research progress of enhancing battery safety with phase change materials," Renewable and Sustainable Energy Reviews, Elsevier, vol. 189(PA).
    11. Cao, Jiahao & Luo, Mingyun & Fang, Xiaoming & Ling, Ziye & Zhang, Zhengguo, 2020. "Liquid cooling with phase change materials for cylindrical Li-ion batteries: An experimental and numerical study," Energy, Elsevier, vol. 191(C).
    12. Ma, Jing & Sun, Yongfei & Zhang, Shiang, 2023. "Experimental investigation on energy consumption of power battery integrated thermal management system," Energy, Elsevier, vol. 270(C).
    13. Xu, Xiaobin & Su, Yanghan & Kong, Jizhou & Chen, Xing & Wang, Xiaolin & Zhang, Hengyun & Zhou, Fei, 2024. "Performance analysis of thermal management systems for prismatic battery module with modularized liquid-cooling plate and PCM-negative Poisson's ratio structural laminboard," Energy, Elsevier, vol. 286(C).
    14. Dong, Yan & Wang, Fuqiang & Zhang, Yaqi & Shi, Xuhang & Zhang, Aoyu & Shuai, Yong, 2022. "Experimental and numerical study on flow characteristic and thermal performance of macro-capsules phase change material with biomimetic oval structure," Energy, Elsevier, vol. 238(PB).
    15. E, Jiaqiang & Zeng, Yan & Jin, Yu & Zhang, Bin & Huang, Zhonghua & Wei, Kexiang & Chen, Jingwei & Zhu, Hao & Deng, Yuanwang, 2020. "Heat dissipation investigation of the power lithium-ion battery module based on orthogonal experiment design and fuzzy grey relation analysis," Energy, Elsevier, vol. 211(C).
    16. Zhao, Yanqi & Zou, Boyang & Zhang, Tongtong & Jiang, Zhu & Ding, Jianning & Ding, Yulong, 2022. "A comprehensive review of composite phase change material based thermal management system for lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 167(C).

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