IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v16y2023i17p6238-d1226961.html
   My bibliography  Save this article

Proposing a Hybrid BTMS Using a Novel Structure of a Microchannel Cold Plate and PCM

Author

Listed:
  • Moeed Rabiei

    (School of Mechanical Engineering, Iran University of Science and Technology, Narmak, Tehran 16846, Iran)

  • Ayat Gharehghani

    (School of Mechanical Engineering, Iran University of Science and Technology, Narmak, Tehran 16846, Iran)

  • Soheil Saeedipour

    (School of Mechanical Engineering, Iran University of Science and Technology, Narmak, Tehran 16846, Iran)

  • Amin Mahmoudzadeh Andwari

    (Machine and Vehicle Design (MVD), Materials and Mechanical Engineering, Faculty of Technology, University of Oulu, FI-90014 Oulu, Finland)

  • Juho Könnö

    (Machine and Vehicle Design (MVD), Materials and Mechanical Engineering, Faculty of Technology, University of Oulu, FI-90014 Oulu, Finland)

Abstract

The battery thermal management system (BTMS) for lithium-ion batteries can provide proper operation conditions by implementing metal cold plates containing channels on both sides of the battery cell, making it a more effective cooling system. The efficient design of channels can improve thermal performance without any excessive energy consumption. In addition, utilizing phase change material (PCM) as a passive cooling system enhances BTMS performance, which led to a hybrid cooling system. In this study, a novel design of a microchannel distribution path where each microchannel branched into two channels 40 mm before the outlet port to increase thermal contact between the battery cell and microchannels is proposed. In addition, a hybrid cooling system integrated with PCM in the critical zone of the battery cell is designed. Numerical investigation was performed under a 5C discharge rate, three environmental conditions, and a specific range of inlet velocity (0.1 m/s to 1 m/s). Results revealed that a branched microchannel can effectively improve thermal contact between the battery cell and microchannel in a hot area of the battery cell around the outlet port of channels. The designed cooling system reduces the maximum temperature of the battery cell by 2.43 °C, while temperature difference reduces by 5.22 °C compared to the straight microchannel. Furthermore, adding PCM led to more uniform temperature distribution inside battery cell without extra energy consumption.

Suggested Citation

  • Moeed Rabiei & Ayat Gharehghani & Soheil Saeedipour & Amin Mahmoudzadeh Andwari & Juho Könnö, 2023. "Proposing a Hybrid BTMS Using a Novel Structure of a Microchannel Cold Plate and PCM," Energies, MDPI, vol. 16(17), pages 1-20, August.
  • Handle: RePEc:gam:jeners:v:16:y:2023:i:17:p:6238-:d:1226961
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/16/17/6238/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/1996-1073/16/17/6238/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Lichuan Wei & Yanhui Zou & Feng Cao & Zhendi Ma & Zhao Lu & Liwen Jin, 2022. "An Optimization Study on the Operating Parameters of Liquid Cold Plate for Battery Thermal Management of Electric Vehicles," Energies, MDPI, vol. 15(23), pages 1-24, December.
    2. Moradi, Jamshid & Gharehghani, Ayat & Mirsalim, Mostafa, 2020. "Numerical investigation on the effect of oxygen in combustion characteristics and to extend low load operating range of a natural-gas HCCI engine," Applied Energy, Elsevier, vol. 276(C).
    3. Liu, Yang & Zheng, Ruowei & Li, Ji, 2022. "High latent heat phase change materials (PCMs) with low melting temperature for thermal management and storage of electronic devices and power batteries: Critical review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    4. Peizheng Li & Jiapei Zhao & Shuai Zhou & Jiabin Duan & Xinke Li & Houcheng Zhang & Jinliang Yuan, 2023. "Design and Optimization of a Liquid Cooling Thermal Management System with Flow Distributors and Spiral Channel Cooling Plates for Lithium-Ion Batteries," Energies, MDPI, vol. 16(5), pages 1-23, February.
    5. Sarath Arangat Jayarajan & Ulugbek Azimov, 2023. "CFD Modeling and Thermal Analysis of a Cold Plate Design with a Zig-Zag Serpentine Flow Pattern for Li-Ion Batteries," Energies, MDPI, vol. 16(14), pages 1-23, July.
    6. Zhao, Yanqi & Zou, Boyang & Zhang, Tongtong & Jiang, Zhu & Ding, Jianning & Ding, Yulong, 2022. "A comprehensive review of composite phase change material based thermal management system for lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 167(C).
    7. Daniel Worwood & James Marco & Quirin Kellner & Elham Hosseinzadeh & Ryan McGlen & David Mullen & Kevin Lynn & David Greenwood, 2019. "Experimental Analysis of a Novel Cooling Material for Large Format Automotive Lithium-Ion Cells," Energies, MDPI, vol. 12(7), pages 1-32, April.
    8. Chunyu Zhao & Beile Zhang & Yuanming Zheng & Shunyuan Huang & Tongtong Yan & Xiufang Liu, 2020. "Hybrid Battery Thermal Management System in Electrical Vehicles: A Review," Energies, MDPI, vol. 13(23), pages 1-18, November.
    9. Junhao Dong & Xipo Lu & Yang Sun & Vladislav Mitin & Huaping Xu & Wei Kong, 2022. "Design of Battery Thermal Management System with Considering the Longitudinal and Transverse Temperature Difference," Energies, MDPI, vol. 15(19), pages 1-13, October.
    10. Ruheng Lin & Jiekai Xie & Rui Liang & Xinxi Li & Guoqing Zhang & Binbin Li, 2022. "Experiments and Simulation on the Performance of a Liquid-Cooling Thermal Management System including Composite Silica Gel and Mini-Channel Cold Plates for a Battery Module," Energies, MDPI, vol. 15(23), pages 1-17, December.
    11. Ayat Gharehghani & Alireza Kakoee & Amin Mahmoudzadeh Andwari & Thanos Megaritis & Apostolos Pesyridis, 2021. "Numerical Investigation of an RCCI Engine Fueled with Natural Gas/Dimethyl-Ether in Various Injection Strategies," Energies, MDPI, vol. 14(6), pages 1-25, March.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Menaz Ahamed & Apostolos Pesyridis & Jabraeil Ahbabi Saray & Amin Mahmoudzadeh Andwari & Ayat Gharehghani & Srithar Rajoo, 2023. "Comparative Assessment of sCO2 Cycles, Optimal ORC, and Thermoelectric Generators for Exhaust Waste Heat Recovery Applications from Heavy-Duty Diesel Engines," Energies, MDPI, vol. 16(11), pages 1-21, May.
    2. Gharehghani, Ayat & Salahi, Mohammad Mahdi & Andwari, Amin Mahmoudzadeh & Mikulski, Maciej & Könnö, Juho, 2023. "Reactivity enhancement of natural gas/diesel RCCI engine by adding ozone species," Energy, Elsevier, vol. 274(C).
    3. Gu, Heng & Chang, Yunwei & Chen, Yuanyuan & Guo, Jiang rong & Zou, Deqiu, 2024. "Experimental research on pipeless power battery cooling system using shape-stabilized phase change materials (SSPCM) coupled with seawater," Energy, Elsevier, vol. 286(C).
    4. Gharehghani, Ayat & Abbasi, Hamid Reza & Alizadeh, Pouria, 2021. "Application of machine learning tools for constrained multi-objective optimization of an HCCI engine," Energy, Elsevier, vol. 233(C).
    5. Raja Mazuir Raja Ahsan Shah & Mansour Al Qubeissi & Hazem Youssef & Hakan Serhad Soyhan, 2023. "Battery Thermal Management: An Application to Petrol Hybrid Electric Vehicles," Sustainability, MDPI, vol. 15(7), pages 1-19, March.
    6. Inmo Youn & Joonho Jeon, 2022. "Combustion Performance and Low NOx Emissions of a Dimethyl Ether Compression-Ignition Engine at High Injection Pressure and High Exhaust Gas Recirculation Rate," Energies, MDPI, vol. 15(5), pages 1-11, March.
    7. Mehrenjani, Javad Rezazadeh & Gharehghani, Ayat & Ahmadi, Samareh & Powell, Kody M., 2023. "Dynamic simulation of a triple-mode multi-generation system assisted by heat recovery and solar energy storage modules: Techno-economic optimization using machine learning approaches," Applied Energy, Elsevier, vol. 348(C).
    8. Sihui Dong & Jinxiao Lv & Kang Wang & Wanjing Li & Yining Tian, 2022. "Design and Optimization for a New Locomotive Power Battery Box," Sustainability, MDPI, vol. 14(19), pages 1-20, October.
    9. Apostolos Pesyridis & Muhammad Suleman Asif & Sadegh Mehranfar & Amin Mahmoudzadeh Andwari & Ayat Gharehghani & Thanos Megaritis, 2023. "Design of the Organic Rankine Cycle for High-Efficiency Diesel Engines in Marine Applications," Energies, MDPI, vol. 16(11), pages 1-17, May.
    10. Sørensen, Åse Lekang & Ludvigsen, Bjørn & Andresen, Inger, 2023. "Grid-connected cabin preheating of Electric Vehicles in cold climates – A non-flexible share of the EV energy use," Applied Energy, Elsevier, vol. 341(C).
    11. Li, Jiyan & Long, Yong & Jing, Yanju & Zhang, Jiaqing & Du, Silu & Jiao, Rui & Sun, Hanxue & Zhu, Zhaoqi & Liang, Weidong & Li, An, 2024. "Superhydrophobic multi-shell hollow microsphere confined phase change materials for solar photothermal conversion and energy storage," Applied Energy, Elsevier, vol. 365(C).
    12. Alexander C. Budiman & Brian Azzopardi & Sudirja & Muhammad A. P. Perdana & Sunarto Kaleg & Febriani S. Hadiastuti & Bagus A. Hasyim & Amin & Rina Ristiana & Aam Muharam & Abdul Hapid, 2023. "Phase Change Material Composite Battery Module for Thermal Protection of Electric Vehicles: An Experimental Observation," Energies, MDPI, vol. 16(9), pages 1-12, May.
    13. Michał Musiał & Lech Lichołai & Dušan Katunský, 2023. "Modern Thermal Energy Storage Systems Dedicated to Autonomous Buildings," Energies, MDPI, vol. 16(11), pages 1-28, May.
    14. Li, Xiaolin & Wang, Jun & Wu, Zhiwei & Cao, Wenxiang & Zhang, Xuesong, 2024. "An energy saving strategy on the composite phase change material and spiral liquid cooling channel for battery thermal management," Renewable Energy, Elsevier, vol. 227(C).
    15. Mohammad Joula & Savas Dilibal & Gonca Mafratoglu & Josiah Owusu Danquah & Mohammad Alipour, 2022. "Hybrid Battery Thermal Management System with NiTi SMA and Phase Change Material (PCM) for Li-ion Batteries," Energies, MDPI, vol. 15(12), pages 1-16, June.
    16. Qin, Siyu & Ji, Ruiyang & Miao, Chengyu & Jin, Liwen & Yang, Chun & Meng, Xiangzhao, 2024. "Review of enhancing boiling and condensation heat transfer: Surface modification," Renewable and Sustainable Energy Reviews, Elsevier, vol. 189(PA).
    17. Ouyang, Tiancheng & Tan, Xianlin & Tuo, Xiaoyu & Qin, Peijia & Mo, Chunlan, 2024. "Performance analysis and multi-objective optimization of a novel CCHP system integrated energy storage in large seagoing vessel," Renewable Energy, Elsevier, vol. 224(C).
    18. Krzysztof Dutkowski & Marcin Kruzel, 2023. "The State of the Art on the Flow Characteristic of an Encapsulated Phase-Change Material Slurry," Energies, MDPI, vol. 16(19), pages 1-27, October.
    19. Wenzhe Li & Youhang Zhou & Haonan Zhang & Xuan Tang, 2023. "A Review on Battery Thermal Management for New Energy Vehicles," Energies, MDPI, vol. 16(13), pages 1-20, June.
    20. Pius Victor Chombo & Yossapong Laoonual & Somchai Wongwises, 2021. "Lessons from the Electric Vehicle Crashworthiness Leading to Battery Fire," Energies, MDPI, vol. 14(16), pages 1-21, August.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:16:y:2023:i:17:p:6238-:d:1226961. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.