IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v175y2019icp580-592.html
   My bibliography  Save this article

Mathematical model of a supercritical power boiler for simulating rapid changes in boiler thermal loading

Author

Listed:
  • Taler, Jan
  • Zima, Wiesław
  • Ocłoń, Paweł
  • Grądziel, Sławomir
  • Taler, Dawid
  • Cebula, Artur
  • Jaremkiewicz, Magdalena
  • Korzeń, Anna
  • Cisek, Piotr
  • Kaczmarski, Karol
  • Majewski, Karol

Abstract

This paper presents a new online-ready mathematical model of a supercritical power boiler, which enables comprehensive analysis of the boiler dynamics. The model allows generating modified sliding curves for a power unit that is currently under construction in one of a Polish power plant. The modified sliding curves illustrate the transients of the steam at the turbine inlet, which varies depending on the power unit load. The developed model allows analysing the boiler operation during start-up from cold, warm, and hot states. Moreover, the model allows simulating the boiler operation when the power unit output increases by 7.5% and 5% in a specified period.

Suggested Citation

  • Taler, Jan & Zima, Wiesław & Ocłoń, Paweł & Grądziel, Sławomir & Taler, Dawid & Cebula, Artur & Jaremkiewicz, Magdalena & Korzeń, Anna & Cisek, Piotr & Kaczmarski, Karol & Majewski, Karol, 2019. "Mathematical model of a supercritical power boiler for simulating rapid changes in boiler thermal loading," Energy, Elsevier, vol. 175(C), pages 580-592.
  • Handle: RePEc:eee:energy:v:175:y:2019:i:c:p:580-592
    DOI: 10.1016/j.energy.2019.03.085
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S036054421930489X
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2019.03.085?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Alobaid, Falah & Postler, Ralf & Ströhle, Jochen & Epple, Bernd & Kim, Hyun-Gee, 2008. "Modeling and investigation start-up procedures of a combined cycle power plant," Applied Energy, Elsevier, vol. 85(12), pages 1173-1189, December.
    2. Sreepradha, Chandrasekharan & Panda, Rames Chandra & Bhuvaneswari, Natrajan Swaminathan, 2017. "Mathematical model for integrated coal fired thermal boiler using physical laws," Energy, Elsevier, vol. 118(C), pages 985-998.
    3. Kotowicz, Janusz & Michalski, Sebastian, 2016. "Thermodynamic and economic analysis of a supercritical and an ultracritical oxy-type power plant without and with waste heat recovery," Applied Energy, Elsevier, vol. 179(C), pages 806-820.
    4. Angerer, Michael & Kahlert, Steffen & Spliethoff, Hartmut, 2017. "Transient simulation and fatigue evaluation of fast gas turbine startups and shutdowns in a combined cycle plant with an innovative thermal buffer storage," Energy, Elsevier, vol. 130(C), pages 246-257.
    5. Sunil, P.U. & Barve, Jayesh & Nataraj, P.S.V., 2017. "Mathematical modeling, simulation and validation of a boiler drum: Some investigations," Energy, Elsevier, vol. 126(C), pages 312-325.
    6. Hentschel, Julia & Zindler, Henning & Spliethoff, Hartmut, 2017. "Modelling and transient simulation of a supercritical coal-fired power plant: Dynamic response to extended secondary control power output," Energy, Elsevier, vol. 137(C), pages 927-940.
    7. Suresh, M.V.J.J. & Reddy, K.S. & Kolar, Ajit Kumar, 2011. "ANN-GA based optimization of a high ash coal-fired supercritical power plant," Applied Energy, Elsevier, vol. 88(12), pages 4867-4873.
    8. Mertens, Nicolas & Alobaid, Falah & Starkloff, Ralf & Epple, Bernd & Kim, Hyun-Gee, 2015. "Comparative investigation of drum-type and once-through heat recovery steam generator during start-up," Applied Energy, Elsevier, vol. 144(C), pages 250-260.
    9. Buttler, Alexander & Dinkel, Felix & Franz, Simon & Spliethoff, Hartmut, 2016. "Variability of wind and solar power – An assessment of the current situation in the European Union based on the year 2014," Energy, Elsevier, vol. 106(C), pages 147-161.
    10. Zima, Wiesław, 2019. "Simulation of steam superheater operation under conditions of pressure decrease," Energy, Elsevier, vol. 172(C), pages 932-944.
    11. Zima, Wiesław & Nowak-Ocłoń, Marzena & Ocłoń, Paweł, 2015. "Simulation of fluid heating in combustion chamber waterwalls of boilers for supercritical steam parameters," Energy, Elsevier, vol. 92(P1), pages 117-127.
    12. Taler, Jan & Węglowski, Bohdan & Taler, Dawid & Sobota, Tomasz & Dzierwa, Piotr & Trojan, Marcin & Madejski, Paweł & Pilarczyk, Marcin, 2015. "Determination of start-up curves for a boiler with natural circulation based on the analysis of stress distribution in critical pressure components," Energy, Elsevier, vol. 92(P1), pages 153-159.
    13. Alobaid, Falah & Pfeiffer, Stefan & Epple, Bernd & Seon, Chil-Yeong & Kim, Hyun-Gee, 2012. "Fast start-up analyses for Benson heat recovery steam generator," Energy, Elsevier, vol. 46(1), pages 295-309.
    14. Alobaid, Falah & Karner, Karl & Belz, Jörg & Epple, Bernd & Kim, Hyun-Gee, 2014. "Numerical and experimental study of a heat recovery steam generator during start-up procedure," Energy, Elsevier, vol. 64(C), pages 1057-1070.
    15. Wogrin, Sonja & Galbally, David & Ramos, Andrés, 2016. "CCGT unit commitment model with first-principle formulation of cycling costs due to fatigue damage," Energy, Elsevier, vol. 113(C), pages 227-247.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Wang, Chaoyang & Liu, Ming & Zhao, Yongliang & Chong, Daotong & Yan, Junjie, 2020. "Entropy generation distribution characteristics of a supercritical boiler superheater during transient processes," Energy, Elsevier, vol. 201(C).
    2. Taler, Dawid & Taler, Jan & Wrona, Katarzyna, 2021. "New analytical-numerical method for modelling of tube cross-flow heat exchangers with complex flow systems," Energy, Elsevier, vol. 228(C).
    3. Magdalena Jaremkiewicz & Jan Taler, 2020. "Online Determining Heat Transfer Coefficient for Monitoring Transient Thermal Stresses," Energies, MDPI, vol. 13(3), pages 1-13, February.
    4. Zhang, Zhongxiao & Zhou, Rongcan & Ge, Xueli & Zhang, Jian & Wu, Xiaojiang, 2020. "Perspectives for 700 °C ultra-supercritical power generation: Thermal safety of high-temperature heating surfaces," Energy, Elsevier, vol. 190(C).
    5. Taler, Jan & Trojan, Marcin & Dzierwa, Piotr & Kaczmarski, Karol & Węglowski, Bohdan & Taler, Dawid & Zima, Wiesław & Grądziel, Sławomir & Ocłoń, Paweł & Sobota, Tomasz & Rerak, Monika & Jaremkiewicz,, 2023. "The flexible boiler operation in a wide range of load changes with considering the strength and environmental restrictions," Energy, Elsevier, vol. 263(PB).
    6. Marcin Trojan & Piotr Dzierwa & Jan Taler & Mariusz Granda & Karol Kaczmarski & Dawid Taler & Tomasz Sobota, 2023. "Analysis of the Causes of the Emergency Shutdown of Natural Gas-Fired Water Peak Boilers at the Large Municipal Combined Heat and Power Plant," Energies, MDPI, vol. 16(17), pages 1-21, August.
    7. Zima, Wiesław & Taler, Jan & Grądziel, Sławomir & Trojan, Marcin & Cebula, Artur & Ocłoń, Paweł & Dzierwa, Piotr & Taler, Dawid & Rerak, Monika & Majdak, Marek & Korzeń, Anna & Skrzyniowska, Dorota, 2022. "Thermal calculations of a natural circulation power boiler operating under a wide range of loads," Energy, Elsevier, vol. 261(PB).
    8. Zima, Wiesław & Grądziel, Sławomir & Cebula, Artur & Rerak, Monika & Kozak-Jagieła, Ewa & Pilarczyk, Marcin, 2023. "Mathematical model of a power boiler operation under rapid thermal load changes," Energy, Elsevier, vol. 263(PC).
    9. Bailera, Manuel & Pascual, Sara & Lisbona, Pilar & Romeo, Luis M., 2021. "Modelling calcium looping at industrial scale for energy storage in concentrating solar power plants," Energy, Elsevier, vol. 225(C).
    10. Boyu Deng & Tuo Zhou & Shuangming Zhang & Haowen Wu & Xiaoguo Jiang & Man Zhang & Hairui Yang, 2022. "Safety Analysis on the Heating Surfaces in the 660 MW Ultra-Supercritical CFB Boiler under Sudden Electricity Failure," Energies, MDPI, vol. 15(21), pages 1-15, October.
    11. Deng, Boyu & Zhang, Man & Lyu, Junfu & Li, Shaohua & Yang, Hairui, 2019. "Safety analysis on the water wall in the 350 MW supercritical CFB boiler under sudden electricity failure," Energy, Elsevier, vol. 189(C).
    12. Wang, Hongshuai & Ouyang, Ziqu & Ding, Hongliang & Su, Kun & Zhang, Jinyang & Hu, Yujie, 2024. "Experimental study on the flexible peak shaving with pulverized coal self-preheating technology under load variability," Energy, Elsevier, vol. 289(C).
    13. Liu, Kairui & Wang, Chao & Wang, Limin & Liu, Bin & Ye, Maojing & Guo, Yalong & Che, Defu, 2023. "Dynamic performance analysis and control strategy optimization for supercritical coal-fired boiler: A dynamic simulation," Energy, Elsevier, vol. 282(C).
    14. Sterkhov, K.V. & Khokhlov, D.A. & Zaichenko, M.N., 2024. "Zero carbon emission CCGT power plant with integrated solid fuel gasification," Energy, Elsevier, vol. 294(C).
    15. Ioannis Avagianos & Dimitrios Rakopoulos & Sotirios Karellas & Emmanouil Kakaras, 2020. "Review of Process Modeling of Solid-Fuel Thermal Power Plants for Flexible and Off-Design Operation," Energies, MDPI, vol. 13(24), pages 1-41, December.
    16. Liu, Zefeng & Wang, Chaoyang & Fan, Jianlin & Liu, Ming & Xing, Yong & Yan, Junjie, 2024. "Enhancing the flexibility and stability of coal-fired power plants by optimizing control schemes of throttling high-pressure extraction steam," Energy, Elsevier, vol. 288(C).
    17. Taler, Dawid & Dzierwa, Piotr & Kaczmarski, Karol & Taler, Jan, 2022. "Increase the flexibility of steam boilers by optimisation of critical pressure component heating," Energy, Elsevier, vol. 250(C).
    18. Marcin Pilarczyk & Bohdan Węglowski & Lars O. Nord, 2019. "A Comprehensive Thermal and Structural Transient Analysis of a Boiler’s Steam Outlet Header by Means of a Dedicated Algorithm and FEM Simulation," Energies, MDPI, vol. 13(1), pages 1-12, December.
    19. Hou, Guolian & Huang, Ting & Jiang, Hao & Cao, Huan & Zhang, Tianhao & Zhang, Jianhua & Gao, He & Liu, Yong & Zhou, Zhenhua & An, Zhenyi, 2024. "A flexible and deep peak shaving scheme for combined heat and power plant under full operating conditions," Energy, Elsevier, vol. 299(C).
    20. Jia, Xiongjie & Sang, Yichen & Li, Yanjun & Du, Wei & Zhang, Guolei, 2022. "Short-term forecasting for supercharged boiler safety performance based on advanced data-driven modelling framework," Energy, Elsevier, vol. 239(PE).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Angerer, Michael & Kahlert, Steffen & Spliethoff, Hartmut, 2017. "Transient simulation and fatigue evaluation of fast gas turbine startups and shutdowns in a combined cycle plant with an innovative thermal buffer storage," Energy, Elsevier, vol. 130(C), pages 246-257.
    2. Taler, Jan & Taler, Dawid & Kaczmarski, Karol & Dzierwa, Piotr & Trojan, Marcin & Sobota, Tomasz, 2018. "Monitoring of thermal stresses in pressure components based on the wall temperature measurement," Energy, Elsevier, vol. 160(C), pages 500-519.
    3. Alobaid, Falah & Al-Maliki, Wisam Abed Kattea & Lanz, Thomas & Haaf, Martin & Brachthäuser, Andreas & Epple, Bernd & Zorbach, Ingo, 2018. "Dynamic simulation of a municipal solid waste incinerator," Energy, Elsevier, vol. 149(C), pages 230-249.
    4. Romero-Anton, N. & Martin-Escudero, K. & Portillo-Valdés, L.A. & Gómez-Elvira, I. & Salazar-Herran, E., 2018. "Improvement of auxiliary BI-DRUM boiler operation by dynamic simulation," Energy, Elsevier, vol. 148(C), pages 676-686.
    5. Grądziel, Sławomir, 2019. "Analysis of thermal and flow phenomena in natural circulation boiler evaporator," Energy, Elsevier, vol. 172(C), pages 881-891.
    6. Farahani, Yaser & Jafarian, Ali & Mahdavi Keshavar, Omid, 2022. "Dynamic simulation of a hybrid once-through and natural circulation Heat Recovery Steam Generator (HRSG)," Energy, Elsevier, vol. 242(C).
    7. Hentschel, Julia & Zindler, Henning & Spliethoff, Hartmut, 2017. "Modelling and transient simulation of a supercritical coal-fired power plant: Dynamic response to extended secondary control power output," Energy, Elsevier, vol. 137(C), pages 927-940.
    8. Rossi, Iacopo & Sorce, Alessandro & Traverso, Alberto, 2017. "Gas turbine combined cycle start-up and stress evaluation: A simplified dynamic approach," Applied Energy, Elsevier, vol. 190(C), pages 880-890.
    9. Hübel, Moritz & Meinke, Sebastian & Andrén, Marcus T. & Wedding, Christoffer & Nocke, Jürgen & Gierow, Conrad & Hassel, Egon & Funkquist, Jonas, 2017. "Modelling and simulation of a coal-fired power plant for start-up optimisation," Applied Energy, Elsevier, vol. 208(C), pages 319-331.
    10. Alobaid, Falah & Peters, Jens & Amro, Rami & Epple, Bernd, 2020. "Dynamic process simulation for Polish lignite combustion in a 1MWth circulating fluidized bed during load changes," Applied Energy, Elsevier, vol. 278(C).
    11. Benato, A. & Bracco, S. & Stoppato, A. & Mirandola, A., 2016. "LTE: A procedure to predict power plants dynamic behaviour and components lifetime reduction during transient operation," Applied Energy, Elsevier, vol. 162(C), pages 880-891.
    12. Zima, Wiesław, 2019. "Simulation of steam superheater operation under conditions of pressure decrease," Energy, Elsevier, vol. 172(C), pages 932-944.
    13. Zima, Wiesław, 2019. "Simulation of rapid increase in the steam mass flow rate at a supercritical power boiler outlet," Energy, Elsevier, vol. 173(C), pages 995-1005.
    14. Liu, Kairui & Wang, Chao & Wang, Limin & Liu, Bin & Ye, Maojing & Guo, Yalong & Che, Defu, 2023. "Dynamic performance analysis and control strategy optimization for supercritical coal-fired boiler: A dynamic simulation," Energy, Elsevier, vol. 282(C).
    15. Alsanousie, Abdurrahman A. & Elsamni, Osama A. & Attia, Abdelhamid E. & Elhelw, Mohamed, 2021. "Transient and troubleshoots management of aged small-scale steam power plants using Aspen Plus Dynamics," Energy, Elsevier, vol. 223(C).
    16. Ammar Bany Ata & Peter Maximilian Seufert & Christian Heinze & Falah Alobaid & Bernd Epple, 2021. "Optimization of Integrated Gasification Combined-Cycle Power Plant for Polygeneration of Power and Chemicals," Energies, MDPI, vol. 14(21), pages 1-24, November.
    17. Ayman Temraz & Falah Alobaid & Jerome Link & Ahmed Elweteedy & Bernd Epple, 2021. "Development and Validation of a Dynamic Simulation Model for an Integrated Solar Combined Cycle Power Plant," Energies, MDPI, vol. 14(11), pages 1-23, June.
    18. Wang, Chaoyang & Liu, Ming & Li, Bingxin & Liu, Yiwen & Yan, Junjie, 2017. "Thermodynamic analysis on the transient cycling of coal-fired power plants: Simulation study of a 660 MW supercritical unit," Energy, Elsevier, vol. 122(C), pages 505-527.
    19. Richter, Marcel & Oeljeklaus, Gerd & Görner, Klaus, 2019. "Improving the load flexibility of coal-fired power plants by the integration of a thermal energy storage," Applied Energy, Elsevier, vol. 236(C), pages 607-621.
    20. González-Gómez, P.A. & Gómez-Hernández, J. & Briongos, J.V. & Santana, D., 2018. "Fatigue analysis of the steam generator of a parabolic trough solar power plant," Energy, Elsevier, vol. 155(C), pages 565-577.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:175:y:2019:i:c:p:580-592. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.