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Determination of start-up curves for a boiler with natural circulation based on the analysis of stress distribution in critical pressure components

Author

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  • Taler, Jan
  • Węglowski, Bohdan
  • Taler, Dawid
  • Sobota, Tomasz
  • Dzierwa, Piotr
  • Trojan, Marcin
  • Madejski, Paweł
  • Pilarczyk, Marcin

Abstract

The paper concerns the possibility of accelerating the start-up of a steam boiler with the natural circulation. Shortening the start-up time will reduce start-up losses, including support fuel consumption. The paper presents the start-up for boiler from the cold, warm, and hot states. Using the European Standard EN 12952-3 permissible heating and cooling rates were determined for thick-walled components of the boilers, i.e. drums and the live steam outlet header. The pressure and temperature curves for the drum and outlet header of the boiler were also found. Moreover, a new method of the optimum heating of boiler drums proposed by the co-authors of the paper was used to determine optimum temperature and pressure changes of the fluid. In the proposed method of the heating optimization of boiler pressure components, abrupt fluid temperature changes are allowed at the beginning of the heating process. The calculations performed by both of these procedures, the Standard EN 12952-3 and proposed method, indicate that the boiler start-up time can be shortened from 6.5 to approximately 2 h.

Suggested Citation

  • Taler, Jan & Węglowski, Bohdan & Taler, Dawid & Sobota, Tomasz & Dzierwa, Piotr & Trojan, Marcin & Madejski, Paweł & Pilarczyk, Marcin, 2015. "Determination of start-up curves for a boiler with natural circulation based on the analysis of stress distribution in critical pressure components," Energy, Elsevier, vol. 92(P1), pages 153-159.
    • Handle: RePEc:eee:energy:v:92:y:2015:i:p1:p:153-159
    DOI: 10.1016/j.energy.2015.03.086
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    Cited by:

    1. Zhang, Hengliang & Xie, Danmei & Yu, Yanzhi & Yu, Liangying, 2016. "Online optimal control schemes of inlet steam temperature during startup of steam turbines considering low cycle fatigue," Energy, Elsevier, vol. 117(P1), pages 105-115.
    2. Romero-Anton, N. & Martin-Escudero, K. & Portillo-Valdés, L.A. & Gómez-Elvira, I. & Salazar-Herran, E., 2018. "Improvement of auxiliary BI-DRUM boiler operation by dynamic simulation," Energy, Elsevier, vol. 148(C), pages 676-686.
    3. Grądziel, Sławomir, 2019. "Analysis of thermal and flow phenomena in natural circulation boiler evaporator," Energy, Elsevier, vol. 172(C), pages 881-891.
    4. Zima, Wiesław & Nowak-Ocłoń, Marzena & Ocłoń, Paweł, 2018. "Novel online simulation-ready models of conjugate heat transfer in combustion chamber waterwall tubes of supercritical power boilers," Energy, Elsevier, vol. 148(C), pages 809-823.
    5. Zima, Wiesław & Grądziel, Sławomir & Cebula, Artur & Rerak, Monika & Kozak-Jagieła, Ewa & Pilarczyk, Marcin, 2023. "Mathematical model of a power boiler operation under rapid thermal load changes," Energy, Elsevier, vol. 263(PC).
    6. Ferruzza, Davide & Kærn, Martin Ryhl & Haglind, Fredrik, 2019. "Design of header and coil steam generators for concentrating solar power applications accounting for low-cycle fatigue requirements," Applied Energy, Elsevier, vol. 236(C), pages 793-803.
    7. Taler, Dawid & Dzierwa, Piotr & Kaczmarski, Karol & Taler, Jan, 2021. "Optimisation of heating and cooling of pressure thick-walled components operating in the saturated steam area," Energy, Elsevier, vol. 231(C).
    8. Madejski, Paweł & Taler, Dawid & Taler, Jan, 2022. "Thermal and flow calculations of platen superheater in large scale CFB boiler," Energy, Elsevier, vol. 258(C).
    9. Hübel, Moritz & Meinke, Sebastian & Andrén, Marcus T. & Wedding, Christoffer & Nocke, Jürgen & Gierow, Conrad & Hassel, Egon & Funkquist, Jonas, 2017. "Modelling and simulation of a coal-fired power plant for start-up optimisation," Applied Energy, Elsevier, vol. 208(C), pages 319-331.
    10. Rúa, Jairo & Nord, Lars O., 2020. "Optimal control of flexible natural gas combined cycles with stress monitoring: Linear vs nonlinear model predictive control," Applied Energy, Elsevier, vol. 265(C).
    11. Nowak, Grzegorz & Rusin, Andrzej & Łukowicz, Henryk & Tomala, Martyna, 2020. "Improving the power unit operation flexibility by the turbine start-up optimization," Energy, Elsevier, vol. 198(C).
    12. Taler, Dawid & Dzierwa, Piotr & Kaczmarski, Karol & Taler, Jan, 2022. "Increase the flexibility of steam boilers by optimisation of critical pressure component heating," Energy, Elsevier, vol. 250(C).
    13. Rusin, Andrzej & Nowak, Grzegorz & Łukowicz, Henryk & Kosman, Wojciech & Chmielniak, Tadeusz & Kaczorowski, Maciej, 2021. "Selecting optimal conditions for the turbine warm and hot start-up," Energy, Elsevier, vol. 214(C).
    14. Marcin Pilarczyk & Bohdan Węglowski & Lars O. Nord, 2019. "A Comprehensive Thermal and Structural Transient Analysis of a Boiler’s Steam Outlet Header by Means of a Dedicated Algorithm and FEM Simulation," Energies, MDPI, vol. 13(1), pages 1-12, December.
    15. Ferruzza, Davide & Kærn, Martin Ryhl & Haglind, Fredrik, 2020. "A method to account for transient performance requirements in the design of steam generators for concentrated solar power applications," Applied Energy, Elsevier, vol. 269(C).
    16. Taler, Jan & Zima, Wiesław & Ocłoń, Paweł & Grądziel, Sławomir & Taler, Dawid & Cebula, Artur & Jaremkiewicz, Magdalena & Korzeń, Anna & Cisek, Piotr & Kaczmarski, Karol & Majewski, Karol, 2019. "Mathematical model of a supercritical power boiler for simulating rapid changes in boiler thermal loading," Energy, Elsevier, vol. 175(C), pages 580-592.
    17. Angerer, Michael & Kahlert, Steffen & Spliethoff, Hartmut, 2017. "Transient simulation and fatigue evaluation of fast gas turbine startups and shutdowns in a combined cycle plant with an innovative thermal buffer storage," Energy, Elsevier, vol. 130(C), pages 246-257.

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