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Simulation of rapid increase in the steam mass flow rate at a supercritical power boiler outlet

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  • Zima, Wiesław

Abstract

The paper presents selected results of simulations of a rapid increase in the supercritical power boiler thermal load. The simulations concerned the possibility of obtaining the required increase in the live steam mass flow rate at the boiler outlet in a set period. This condition must be met to achieve the required increase in the power unit load, of the order of a few dozen MW in a few dozen seconds. For this purpose, it is necessary to decrease the boiler pressure and increase the fired fuel mass flow rate at the same time. The pressure reduction is carried out by opening, at a constant rate, the control valves installed on the pipeline at the turbine inlet. Assuming that the rate is known, the unknown parameters are the values of the target pressure reduction and the time of the pressure decrease process duration. The values vary depending on the power unit initial load. After the pressure decrease process is stopped, the required increase in the power unit load (the increase in the live steam mass flow rate) should be maintained only by firing more fuel. The required values of the target reduction in pressure within a specific range of the power unit load can only be determined by developing a precise mathematical model of the entire boiler and performing simulation computations. The obtained results are of fundamental practical importance because they are used by the boiler manufacturer to generate the power unit modified sliding curves. The results presented in the paper relate to a supercritical power unit now being constructed in one of the Polish power plants. An in-house mathematical model was developed for the power unit boiler. The model comprises all heating surfaces of the boiler and enables simulation of the boiler operation in conditions of rapid changes in loads.

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  • Zima, Wiesław, 2019. "Simulation of rapid increase in the steam mass flow rate at a supercritical power boiler outlet," Energy, Elsevier, vol. 173(C), pages 995-1005.
    • Handle: RePEc:eee:energy:v:173:y:2019:i:c:p:995-1005
    DOI: 10.1016/j.energy.2019.02.127
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    References listed on IDEAS

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    Cited by:

    1. Wang, Chaoyang & Liu, Ming & Zhao, Yongliang & Chong, Daotong & Yan, Junjie, 2020. "Entropy generation distribution characteristics of a supercritical boiler superheater during transient processes," Energy, Elsevier, vol. 201(C).
    2. Zima, Wiesław & Taler, Jan & Grądziel, Sławomir & Trojan, Marcin & Cebula, Artur & Ocłoń, Paweł & Dzierwa, Piotr & Taler, Dawid & Rerak, Monika & Majdak, Marek & Korzeń, Anna & Skrzyniowska, Dorota, 2022. "Thermal calculations of a natural circulation power boiler operating under a wide range of loads," Energy, Elsevier, vol. 261(PB).
    3. Wang, Chaoyang & Liu, Ming & Zhao, Yongliang & Yan, Junjie, 2021. "Thermodynamic optimization of the superheater during switching the load transient processes," Energy, Elsevier, vol. 218(C).
    4. Boyu Deng & Tuo Zhou & Shuangming Zhang & Haowen Wu & Xiaoguo Jiang & Man Zhang & Hairui Yang, 2022. "Safety Analysis on the Heating Surfaces in the 660 MW Ultra-Supercritical CFB Boiler under Sudden Electricity Failure," Energies, MDPI, vol. 15(21), pages 1-15, October.
    5. Deng, Boyu & Zhang, Man & Lyu, Junfu & Li, Shaohua & Yang, Hairui, 2019. "Safety analysis on the water wall in the 350 MW supercritical CFB boiler under sudden electricity failure," Energy, Elsevier, vol. 189(C).
    6. Ioannis Avagianos & Dimitrios Rakopoulos & Sotirios Karellas & Emmanouil Kakaras, 2020. "Review of Process Modeling of Solid-Fuel Thermal Power Plants for Flexible and Off-Design Operation," Energies, MDPI, vol. 13(24), pages 1-41, December.
    7. Fang, Lide & Liu, Yueyuan & Zheng, Meng & Liu, Xu & Lan, Kang & Wang, Fan & Yan, Xiaoli, 2023. "A new type of velocity averaging tube vortex flow sensor and measurement model of mass flow rate," Energy, Elsevier, vol. 283(C).
    8. Esmaeili, Mohammad & Moradi, Hamed, 2023. "Robust & nonlinear control of an ultra-supercritical coal fired once-through boiler-turbine unit in order to optimize the uncertain problem," Energy, Elsevier, vol. 282(C).

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