IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v14y2021i21p7285-d671603.html
   My bibliography  Save this article

Optimization of Integrated Gasification Combined-Cycle Power Plant for Polygeneration of Power and Chemicals

Author

Listed:
  • Ammar Bany Ata

    (Institute for Energy Systems and Technology, Mechanical Engineering Department, Technical University of Darmstadt, 64287 Darmstadt, Germany)

  • Peter Maximilian Seufert

    (Institute for Energy Systems and Technology, Mechanical Engineering Department, Technical University of Darmstadt, 64287 Darmstadt, Germany)

  • Christian Heinze

    (Institute for Energy Systems and Technology, Mechanical Engineering Department, Technical University of Darmstadt, 64287 Darmstadt, Germany)

  • Falah Alobaid

    (Institute for Energy Systems and Technology, Mechanical Engineering Department, Technical University of Darmstadt, 64287 Darmstadt, Germany)

  • Bernd Epple

    (Institute for Energy Systems and Technology, Mechanical Engineering Department, Technical University of Darmstadt, 64287 Darmstadt, Germany)

Abstract

Efficient and flexible operation is essential for competitiveness in the energy market. However, the CO 2 emissions of conventional power plants have become an increasingly significant environmental dilemma. In this study, the optimization of a steam power process of an IGCC was carried out, which improved the overall performance of the plant. CCPP with a subcritical HRSG was modelled using EBSILON Professional. The numerical results of the model were validated by measurements for three different load cases (100, 80, and 60%). The results are in agreement with the measured data, with deviations of less than 5% for each case. Based on the model validation, the model was modified for the use of syngas as feed and the integration of heat into an IGCC process. The integration was optimized with respect to the performance of the CCPP by varying the extraction points, adjusting the steam parameters of the extractions and modifying the steam cycle. For the 100% load case, a steam turbine power achieved increase of +34.2%. Finally, the optimized model was subjected to a sensitivity analysis to investigate the effects of varying the extraction mass flows on the output.

Suggested Citation

  • Ammar Bany Ata & Peter Maximilian Seufert & Christian Heinze & Falah Alobaid & Bernd Epple, 2021. "Optimization of Integrated Gasification Combined-Cycle Power Plant for Polygeneration of Power and Chemicals," Energies, MDPI, vol. 14(21), pages 1-24, November.
  • Handle: RePEc:gam:jeners:v:14:y:2021:i:21:p:7285-:d:671603
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/14/21/7285/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/1996-1073/14/21/7285/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Alobaid, Falah & Postler, Ralf & Ströhle, Jochen & Epple, Bernd & Kim, Hyun-Gee, 2008. "Modeling and investigation start-up procedures of a combined cycle power plant," Applied Energy, Elsevier, vol. 85(12), pages 1173-1189, December.
    2. Descamps, C. & Bouallou, C. & Kanniche, M., 2008. "Efficiency of an Integrated Gasification Combined Cycle (IGCC) power plant including CO2 removal," Energy, Elsevier, vol. 33(6), pages 874-881.
    3. Lee, Jae Chul & Lee, Hyeon Hui & Joo, Yong Jin & Lee, Chang Ha & Oh, Min, 2014. "Process simulation and thermodynamic analysis of an IGCC (integrated gasification combined cycle) plant with an entrained coal gasifier," Energy, Elsevier, vol. 64(C), pages 58-68.
    4. Di Muzio, Tim, 2016. "Energy, Capital as Power and World Order," EconStor Open Access Articles and Book Chapters, ZBW - Leibniz Information Centre for Economics, pages 267-287.
    5. Segurado, R. & Pereira, S. & Correia, D. & Costa, M., 2019. "Techno-economic analysis of a trigeneration system based on biomass gasification," Renewable and Sustainable Energy Reviews, Elsevier, vol. 103(C), pages 501-514.
    6. Verzijlbergh, R.A. & De Vries, L.J. & Dijkema, G.P.J. & Herder, P.M., 2017. "Institutional challenges caused by the integration of renewable energy sources in the European electricity sector," Renewable and Sustainable Energy Reviews, Elsevier, vol. 75(C), pages 660-667.
    7. Lambert, Jessica G. & Hall, Charles A.S. & Balogh, Stephen & Gupta, Ajay & Arnold, Michelle, 2014. "Energy, EROI and quality of life," Energy Policy, Elsevier, vol. 64(C), pages 153-167.
    8. Cormos, Calin-Cristian, 2012. "Integrated assessment of IGCC power generation technology with carbon capture and storage (CCS)," Energy, Elsevier, vol. 42(1), pages 434-445.
    9. Lund, Henrik, 2005. "Large-scale integration of wind power into different energy systems," Energy, Elsevier, vol. 30(13), pages 2402-2412.
    10. Alobaid, Falah & Karner, Karl & Belz, Jörg & Epple, Bernd & Kim, Hyun-Gee, 2014. "Numerical and experimental study of a heat recovery steam generator during start-up procedure," Energy, Elsevier, vol. 64(C), pages 1057-1070.
    11. Zhang, Xiaowen & Zhang, Rui & Liu, Helei & Gao, Hongxia & Liang, Zhiwu, 2018. "Evaluating CO2 desorption performance in CO2-loaded aqueous tri-solvent blend amines with and without solid acid catalysts," Applied Energy, Elsevier, vol. 218(C), pages 417-429.
    12. Cocco, Daniele & Serra, Fabio & Tola, Vittorio, 2013. "Assessment of energy and economic benefits arising from syngas storage in IGCC power plants," Energy, Elsevier, vol. 58(C), pages 635-643.
    13. Giuffrida, Antonio & Romano, Matteo C. & Lozza, Giovanni, 2013. "Efficiency enhancement in IGCC power plants with air-blown gasification and hot gas clean-up," Energy, Elsevier, vol. 53(C), pages 221-229.
    14. Shi, Bin & Wen, Fang & Wu, Wei, 2020. "Performance evaluation of air-blown IGCC polygeneration plants using chemical looping hydrogen generation and methanol synthesis loop," Energy, Elsevier, vol. 200(C).
    15. Thallam Thattai, A. & Oldenbroek, V. & Schoenmakers, L. & Woudstra, T. & Aravind, P.V., 2016. "Experimental model validation and thermodynamic assessment on high percentage (up to 70%) biomass co-gasification at the 253MWe integrated gasification combined cycle power plant in Buggenum, The Neth," Applied Energy, Elsevier, vol. 168(C), pages 381-393.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Esmaeil Jadidi & Mohammad Hasan Khoshgoftar Manesh & Mostafa Delpisheh & Viviani Caroline Onishi, 2021. "Advanced Exergy, Exergoeconomic, and Exergoenvironmental Analyses of Integrated Solar-Assisted Gasification Cycle for Producing Power and Steam from Heavy Refinery Fuels," Energies, MDPI, vol. 14(24), pages 1-29, December.
    2. Sergey M. Frolov & Anton S. Silantiev & Ilias A. Sadykov & Viktor A. Smetanyuk & Fedor S. Frolov & Jaroslav K. Hasiak & Alexey B. Vorob’ev & Alexey V. Inozemtsev & Jaroslav O. Inozemtsev, 2023. "Gasification of Waste Machine Oil by the Ultra-Superheated Mixture of Steam and Carbon Dioxide," Waste, MDPI, vol. 1(2), pages 1-17, June.
    3. Thuan Duc Mai & Tamás Koós & Emese Sebe & Zoltán Siménfalvi & András Arnold Kállay, 2023. "Efficiency Enhancement of the Single Line Multi-Stage Gasification of Hungarian Low-Rank Coal: Effects of Gasification Temperature and Steam/Carbon (S/C) Ratio," Energies, MDPI, vol. 16(11), pages 1-16, May.
    4. Sterkhov, K.V. & Khokhlov, D.A. & Zaichenko, M.N., 2024. "Zero carbon emission CCGT power plant with integrated solid fuel gasification," Energy, Elsevier, vol. 294(C).
    5. Sergey M. Frolov, 2022. "Organic Waste Gasification by Ultra-Superheated Steam," Energies, MDPI, vol. 16(1), pages 1-11, December.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Xu, Qilong & Wang, Shuai & Luo, Kun & Mu, Yanfei & Pan, Lu & Fan, Jianren, 2023. "Process modelling and optimization of a 250 MW IGCC system: ASU optimization and thermodynamic analysis," Energy, Elsevier, vol. 282(C).
    2. Xu, Qilong & Wang, Shuai & Luo, Kun & Mu, Yanfei & Pan, Lu & Fan, Jianren, 2023. "Process modelling and optimization of a 250 MW IGCC system: Model setup, validation, and preliminary predictions," Energy, Elsevier, vol. 272(C).
    3. Igor Donskoy, 2023. "Techno-Economic Efficiency Estimation of Promising Integrated Oxyfuel Gasification Combined-Cycle Power Plants with Carbon Capture," Clean Technol., MDPI, vol. 5(1), pages 1-18, February.
    4. Prabu, V. & Geeta, K., 2015. "CO2 enhanced in-situ oxy-coal gasification based carbon-neutral conventional power generating systems," Energy, Elsevier, vol. 84(C), pages 672-683.
    5. Lee, Woo-Sung & Lee, Jae-Cheol & Oh, Hyun-Taek & Baek, Seung-Won & Oh, Min & Lee, Chang-Ha, 2017. "Performance, economic and exergy analyses of carbon capture processes for a 300 MW class integrated gasification combined cycle power plant," Energy, Elsevier, vol. 134(C), pages 731-742.
    6. Østergaard, P.A. & Lund, H. & Thellufsen, J.Z. & Sorknæs, P. & Mathiesen, B.V., 2022. "Review and validation of EnergyPLAN," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    7. Xiang, Dong & Xiang, Junjie & Sun, Zhe & Cao, Yan, 2017. "The integrated coke-oven gas and pulverized coke gasification for methanol production with highly efficient hydrogen utilization," Energy, Elsevier, vol. 140(P1), pages 78-91.
    8. Taler, Jan & Zima, Wiesław & Ocłoń, Paweł & Grądziel, Sławomir & Taler, Dawid & Cebula, Artur & Jaremkiewicz, Magdalena & Korzeń, Anna & Cisek, Piotr & Kaczmarski, Karol & Majewski, Karol, 2019. "Mathematical model of a supercritical power boiler for simulating rapid changes in boiler thermal loading," Energy, Elsevier, vol. 175(C), pages 580-592.
    9. Sasaki, Takashi & Suzuki, Tomoko & Akasaka, Yasufumi & Takaoka, Masaki, 2017. "Generation efficiency improvement of IGCC with CO2 capture by the application of the low temperature reactive shift catalyst," Energy, Elsevier, vol. 118(C), pages 60-67.
    10. Nadir, Mahmoud & Ghenaiet, Adel, 2015. "Thermodynamic optimization of several (heat recovery steam generator) HRSG configurations for a range of exhaust gas temperatures," Energy, Elsevier, vol. 86(C), pages 685-695.
    11. Romero-Anton, N. & Martin-Escudero, K. & Portillo-Valdés, L.A. & Gómez-Elvira, I. & Salazar-Herran, E., 2018. "Improvement of auxiliary BI-DRUM boiler operation by dynamic simulation," Energy, Elsevier, vol. 148(C), pages 676-686.
    12. Li, Fang-zhou & Kang, Jing-xian & Song, Yun-cai & Feng, Jie & Li, Wen-ying, 2020. "Thermodynamic feasibility for molybdenum-based gaseous oxides assisted looping coal gasification and its derived power plant," Energy, Elsevier, vol. 194(C).
    13. Taler, Jan & Taler, Dawid & Kaczmarski, Karol & Dzierwa, Piotr & Trojan, Marcin & Sobota, Tomasz, 2018. "Monitoring of thermal stresses in pressure components based on the wall temperature measurement," Energy, Elsevier, vol. 160(C), pages 500-519.
    14. Sterkhov, K.V. & Khokhlov, D.A. & Zaichenko, M.N., 2024. "Zero carbon emission CCGT power plant with integrated solid fuel gasification," Energy, Elsevier, vol. 294(C).
    15. Benato, Alberto & Stoppato, Anna & Mirandola, Alberto, 2015. "Dynamic behaviour analysis of a three pressure level heat recovery steam generator during transient operation," Energy, Elsevier, vol. 90(P2), pages 1595-1605.
    16. Kim, Young Sik & Park, Sung Ku & Lee, Jong Jun & Kang, Do Won & Kim, Tong Seop, 2013. "Analysis of the impact of gas turbine modifications in integrated gasification combined cycle power plants," Energy, Elsevier, vol. 55(C), pages 977-986.
    17. Zhang, Jianyun & Zhou, Zhe & Ma, Linwei & Li, Zheng & Ni, Weidou, 2013. "Efficiency of wet feed IGCC (integrated gasification combined cycle) systems with coal–water slurry preheating vaporization technology," Energy, Elsevier, vol. 51(C), pages 137-145.
    18. Angerer, Michael & Kahlert, Steffen & Spliethoff, Hartmut, 2017. "Transient simulation and fatigue evaluation of fast gas turbine startups and shutdowns in a combined cycle plant with an innovative thermal buffer storage," Energy, Elsevier, vol. 130(C), pages 246-257.
    19. Wang, Zhu & Liu, Ming & Zhao, Yongliang & Wang, Chaoyang & Chong, Daotong & Yan, Junjie, 2020. "Flexibility and efficiency enhancement for double-reheat coal-fired power plants by control optimization considering boiler heat storage," Energy, Elsevier, vol. 201(C).
    20. Lee, Woo-Sung & Oh, Hyun-Taek & Lee, Jae-Cheol & Oh, Min & Lee, Chang-Ha, 2019. "Performance analysis and carbon reduction assessment of an integrated syngas purification process for the co-production of hydrogen and power in an integrated gasification combined cycle plant," Energy, Elsevier, vol. 171(C), pages 910-927.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:14:y:2021:i:21:p:7285-:d:671603. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.