IDEAS home Printed from https://ideas.repec.org/a/spr/joinma/v31y2020i6d10.1007_s10845-019-01530-8.html
   My bibliography  Save this article

An adversarial bidirectional serial–parallel LSTM-based QTD framework for product quality prediction

Author

Listed:
  • Zhenyu Liu

    (Zhejiang University)

  • Donghao Zhang

    (Zhejiang University)

  • Weiqiang Jia

    (Zhejiang University)

  • Xianke Lin

    (University of Ontario Institute of Technology)

  • Hui Liu

    (Zhejiang University)

Abstract

In order to capture temporal interactions among processes in manufacturing and assembly processes, an end-to-end unified product quality prediction framework called QTD is proposed in this paper. It consists of three modules: quality embedding model pool, temporal-interactive model, and decoding model. Besides, to handle the information transfer and integration problems in the time direction of parallel processes, a novel bidirectional serial–parallel LSTM (Bi-SP-LSTM) is devised as an instantiated model of temporal-interactive model. Bi-SP-LSTM is an extension of bidirectional long short-term memory. Moreover, an unsupervised task and a loss function named adversarial focal loss have been designed to give the framework the ability to assess heteroscedastic uncertainty in classification task due to intrinsic uncertainty in data. Furthermore, experiments are devised based on a subset of a public dataset from Kaggle competition to demonstrate the validity of the proposed framework. Compared with other latest methods, the proposed framework is verified to be more accurate and robust. Taking Matthews correlation coefficient as an example, the adversarial Bi-SP-LSTM-based QTD framework is superior to the best existing methods with 95% confidence interval in most cases, and its mean MCC is 4.88% higher than the best existing method. The results suggest that the proposed framework has a broad application prospect for quality prediction in manufacturing and assembly processes.

Suggested Citation

  • Zhenyu Liu & Donghao Zhang & Weiqiang Jia & Xianke Lin & Hui Liu, 2020. "An adversarial bidirectional serial–parallel LSTM-based QTD framework for product quality prediction," Journal of Intelligent Manufacturing, Springer, vol. 31(6), pages 1511-1529, August.
    • Handle: RePEc:spr:joinma:v:31:y:2020:i:6:d:10.1007_s10845-019-01530-8
    DOI: 10.1007/s10845-019-01530-8
    as

    Download full text from publisher

    File URL: http://link.springer.com/10.1007/s10845-019-01530-8
    File Function: Abstract
    Download Restriction: Access to the full text of the articles in this series is restricted.
    File URL: https://libkey.io/10.1007/s10845-019-01530-8?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Maciej Grzenda & Andres Bustillo, 2019. "Semi-supervised roughness prediction with partly unlabeled vibration data streams," Journal of Intelligent Manufacturing, Springer, vol. 30(2), pages 933-945, February.
    2. Sholom M. Weiss & Amit Dhurandhar & Robert J. Baseman & Brian F. White & Ronald Logan & Jonathan K. Winslow & Daniel Poindexter, 2016. "Continuous prediction of manufacturing performance throughout the production lifecycle," Journal of Intelligent Manufacturing, Springer, vol. 27(4), pages 751-763, August.
    3. Anna Rotondo & Paul Young & John Geraghty, 2013. "Quality risk prediction at a non-sampling station machine in a multi-product, multi-stage, parallel processing manufacturing system subjected to sequence disorder and multiple stream effects," Annals of Operations Research, Springer, vol. 209(1), pages 255-277, October.
    4. Amaia Lusa, 2008. "A survey of the literature on the multiple or parallel assembly line balancing problem," European Journal of Industrial Engineering, Inderscience Enterprises Ltd, vol. 2(1), pages 50-72.
    5. S. Tangjitsitcharoen & P. Thesniyom & S. Ratanakuakangwan, 2017. "Prediction of surface roughness in ball-end milling process by utilizing dynamic cutting force ratio," Journal of Intelligent Manufacturing, Springer, vol. 28(1), pages 13-21, January.
    6. Guiqian Liu & Xiangdong Gao & Deyong You & Nanfeng Zhang, 2019. "Prediction of high power laser welding status based on PCA and SVM classification of multiple sensors," Journal of Intelligent Manufacturing, Springer, vol. 30(2), pages 821-832, February.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Dayuan Wu & Ping Yan & You Guo & Han Zhou & Jian Chen, 2022. "A gear machining error prediction method based on adaptive Gaussian mixture regression considering stochastic disturbance," Journal of Intelligent Manufacturing, Springer, vol. 33(8), pages 2321-2339, December.
    2. Ning Ge & Guanghao Li & Li Zhang & Yi Liu, 2022. "Failure prediction in production line based on federated learning: an empirical study," Journal of Intelligent Manufacturing, Springer, vol. 33(8), pages 2277-2294, December.
    3. Hasan Tercan & Tobias Meisen, 2022. "Machine learning and deep learning based predictive quality in manufacturing: a systematic review," Journal of Intelligent Manufacturing, Springer, vol. 33(7), pages 1879-1905, October.
    4. Alexander Gerling & Holger Ziekow & Andreas Hess & Ulf Schreier & Christian Seiffer & Djaffar Ould Abdeslam, 2022. "Comparison of algorithms for error prediction in manufacturing with automl and a cost-based metric," Journal of Intelligent Manufacturing, Springer, vol. 33(2), pages 555-573, February.
    5. Yi Zhang & Peng Peng & Chongdang Liu & Yanyan Xu & Heming Zhang, 2022. "A sequential resampling approach for imbalanced batch process fault detection in semiconductor manufacturing," Journal of Intelligent Manufacturing, Springer, vol. 33(4), pages 1057-1072, April.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Alexander Gerling & Holger Ziekow & Andreas Hess & Ulf Schreier & Christian Seiffer & Djaffar Ould Abdeslam, 2022. "Comparison of algorithms for error prediction in manufacturing with automl and a cost-based metric," Journal of Intelligent Manufacturing, Springer, vol. 33(2), pages 555-573, February.
    2. PoTsang B. Huang & Huang-Jie Zhang & Yi-Ching Lin, 2019. "Development of a Grey online modeling surface roughness monitoring system in end milling operations," Journal of Intelligent Manufacturing, Springer, vol. 30(4), pages 1923-1936, April.
    3. Andres Bustillo & Roberto Reis & Alisson R. Machado & Danil Yu. Pimenov, 2022. "Improving the accuracy of machine-learning models with data from machine test repetitions," Journal of Intelligent Manufacturing, Springer, vol. 33(1), pages 203-221, January.
    4. Runquan Xiao & Yanling Xu & Zhen Hou & Chao Chen & Shanben Chen, 2022. "An automatic calibration algorithm for laser vision sensor in robotic autonomous welding system," Journal of Intelligent Manufacturing, Springer, vol. 33(5), pages 1419-1432, June.
    5. Anshuman Kumar Sahu & Siba Sankar Mahapatra, 2021. "Prediction and optimization of performance measures in electrical discharge machining using rapid prototyping tool electrodes," Journal of Intelligent Manufacturing, Springer, vol. 32(8), pages 2125-2145, December.
    6. Roham Sadeghi Tabar & Kristina Wärmefjord & Rikard Söderberg & Lars Lindkvist, 2021. "Critical joint identification for efficient sequencing," Journal of Intelligent Manufacturing, Springer, vol. 32(3), pages 769-780, March.
    7. Andres Bustillo & Danil Yu. Pimenov & Mozammel Mia & Wojciech Kapłonek, 2021. "Machine-learning for automatic prediction of flatness deviation considering the wear of the face mill teeth," Journal of Intelligent Manufacturing, Springer, vol. 32(3), pages 895-912, March.
    8. Andreu-Casas, Enric & García-Villoria, Alberto & Pastor, Rafael, 2022. "Multi-manned assembly line balancing problem with dependent task times: a heuristic based on solving a partition problem with constraints," European Journal of Operational Research, Elsevier, vol. 302(1), pages 96-116.
    9. Kai Liao & Wenjun Wang & Xuesong Mei & Wenwen Tian & Hai Yuan & Mingqiong Wang & Bozhe Wang, 2023. "Shape regulation of tapered microchannels in silica glass ablated by femtosecond laser with theoretical modeling and machine learning," Journal of Intelligent Manufacturing, Springer, vol. 34(7), pages 2907-2924, October.
    10. Alon Ratner & Michael Wood & Maximilian Chowanietz & Nikhil Kumar & Rashik Patel & Paul Hadlum & Abhishek Das & Iain Masters, 2022. "Laser Doppler Vibrometry for Evaluating the Quality of Welds in Lithium-Ion Supercells," Energies, MDPI, vol. 15(12), pages 1-20, June.
    11. Yunhan Kim & Taekyum Kim & Byeng D. Youn & Sung-Hoon Ahn, 2022. "Machining quality monitoring (MQM) in laser-assisted micro-milling of glass using cutting force signals: an image-based deep transfer learning," Journal of Intelligent Manufacturing, Springer, vol. 33(6), pages 1813-1828, August.
    12. Zengyuan Wu & Caihong Zhou & Fei Xu & Wengao Lou, 2022. "A CS-AdaBoost-BP model for product quality inspection," Annals of Operations Research, Springer, vol. 308(1), pages 685-701, January.
    13. Saksham Jain & Gautam Seth & Arpit Paruthi & Umang Soni & Girish Kumar, 2022. "Synthetic data augmentation for surface defect detection and classification using deep learning," Journal of Intelligent Manufacturing, Springer, vol. 33(4), pages 1007-1020, April.
    14. Carlos Gonzalez-Val & Adrian Pallas & Veronica Panadeiro & Alvaro Rodriguez, 2020. "A convolutional approach to quality monitoring for laser manufacturing," Journal of Intelligent Manufacturing, Springer, vol. 31(3), pages 789-795, March.
    15. Battaïa, Olga & Dolgui, Alexandre, 2013. "A taxonomy of line balancing problems and their solutionapproaches," International Journal of Production Economics, Elsevier, vol. 142(2), pages 259-277.
    16. Zengya Zhao & Sibao Wang & Zehua Wang & Shilong Wang & Chi Ma & Bo Yang, 2022. "Surface roughness stabilization method based on digital twin-driven machining parameters self-adaption adjustment: a case study in five-axis machining," Journal of Intelligent Manufacturing, Springer, vol. 33(4), pages 943-952, April.
    17. Giuseppe Fragapane & Dmitry Ivanov & Mirco Peron & Fabio Sgarbossa & Jan Ola Strandhagen, 2022. "Increasing flexibility and productivity in Industry 4.0 production networks with autonomous mobile robots and smart intralogistics," Annals of Operations Research, Springer, vol. 308(1), pages 125-143, January.
    18. Victor Flores & Brian Keith, 2019. "Gradient Boosted Trees Predictive Models for Surface Roughness in High-Speed Milling in the Steel and Aluminum Metalworking Industry," Complexity, Hindawi, vol. 2019, pages 1-15, July.
    19. Lale Özbakır & Gökhan Seçme, 2022. "A hyper-heuristic approach for stochastic parallel assembly line balancing problems with equipment costs," Operational Research, Springer, vol. 22(1), pages 577-614, March.
    20. Yu Wang & Wei Cui & Nhu Khue Vuong & Zhenghua Chen & Yu Zhou & Min Wu, 2023. "Feature selection and domain adaptation for cross-machine product quality prediction," Journal of Intelligent Manufacturing, Springer, vol. 34(4), pages 1573-1584, April.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:spr:joinma:v:31:y:2020:i:6:d:10.1007_s10845-019-01530-8. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Sonal Shukla or Springer Nature Abstracting and Indexing (email available below). General contact details of provider: http://www.springer.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.