IDEAS home Printed from https://ideas.repec.org/a/spr/joinma/v28y2017i1d10.1007_s10845-014-0958-8.html
   My bibliography  Save this article

Prediction of surface roughness in ball-end milling process by utilizing dynamic cutting force ratio

Author

Listed:
  • S. Tangjitsitcharoen

    (Chulalongkorn University)

  • P. Thesniyom

    (Chulalongkorn University)

  • S. Ratanakuakangwan

    (Chulalongkorn University)

Abstract

The aim of this research is to propose the practical model to predict the in-process surface roughness during the ball-end milling process by utilizing the dynamic cutting force ratio. The proposed model is developed based on the experimentally obtained results by employing the exponential function with five factors of the spindle speed, the feed rate, the tool diameter, the depth of cut, and the dynamic cutting force ratio. The experimentally obtained results showed that the frequency of the dynamic cutting force corresponds with the frequency of the surface roughness profile in the frequency domain. Hence, the dimensionless dynamic cutting force ratio is proposed regardless of the cutting conditions to predict the in-process surface roughness by taking the ratio of the area of the dynamic cutting force in X axis to that in Z axis. The multiple regression analysis is adopted to calculate the regression coefficients at 95 % confident level. The experimentally obtained model has been verified by using the new cutting conditions. It is understood that the developed surface roughness model can be used to predict the in-process surface roughness with the high accuracy of 92.82 % for the average surface roughness and 91.54 % for the surface roughness.

Suggested Citation

  • S. Tangjitsitcharoen & P. Thesniyom & S. Ratanakuakangwan, 2017. "Prediction of surface roughness in ball-end milling process by utilizing dynamic cutting force ratio," Journal of Intelligent Manufacturing, Springer, vol. 28(1), pages 13-21, January.
    • Handle: RePEc:spr:joinma:v:28:y:2017:i:1:d:10.1007_s10845-014-0958-8
    DOI: 10.1007/s10845-014-0958-8
    as

    Download full text from publisher

    File URL: http://link.springer.com/10.1007/s10845-014-0958-8
    File Function: Abstract
    Download Restriction: Access to the full text of the articles in this series is restricted.
    File URL: https://libkey.io/10.1007/s10845-014-0958-8?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Zengya Zhao & Sibao Wang & Zehua Wang & Shilong Wang & Chi Ma & Bo Yang, 2022. "Surface roughness stabilization method based on digital twin-driven machining parameters self-adaption adjustment: a case study in five-axis machining," Journal of Intelligent Manufacturing, Springer, vol. 33(4), pages 943-952, April.
    2. Alexander Gerling & Holger Ziekow & Andreas Hess & Ulf Schreier & Christian Seiffer & Djaffar Ould Abdeslam, 2022. "Comparison of algorithms for error prediction in manufacturing with automl and a cost-based metric," Journal of Intelligent Manufacturing, Springer, vol. 33(2), pages 555-573, February.
    3. PoTsang B. Huang & Huang-Jie Zhang & Yi-Ching Lin, 2019. "Development of a Grey online modeling surface roughness monitoring system in end milling operations," Journal of Intelligent Manufacturing, Springer, vol. 30(4), pages 1923-1936, April.
    4. Yunhan Kim & Taekyum Kim & Byeng D. Youn & Sung-Hoon Ahn, 2022. "Machining quality monitoring (MQM) in laser-assisted micro-milling of glass using cutting force signals: an image-based deep transfer learning," Journal of Intelligent Manufacturing, Springer, vol. 33(6), pages 1813-1828, August.
    5. Zhenyu Liu & Donghao Zhang & Weiqiang Jia & Xianke Lin & Hui Liu, 2020. "An adversarial bidirectional serial–parallel LSTM-based QTD framework for product quality prediction," Journal of Intelligent Manufacturing, Springer, vol. 31(6), pages 1511-1529, August.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:spr:joinma:v:28:y:2017:i:1:d:10.1007_s10845-014-0958-8. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    We have no bibliographic references for this item. You can help adding them by using this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Sonal Shukla or Springer Nature Abstracting and Indexing (email available below). General contact details of provider: http://www.springer.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.