IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v207y2020ics0360544220313220.html
   My bibliography  Save this article

Experimental and simulative investigations on a phase change material nano-emulsion-based liquid cooling thermal management system for a lithium-ion battery pack

Author

Listed:
  • Wang, Fangxian
  • Cao, Jiahao
  • Ling, Ziye
  • Zhang, Zhengguo
  • Fang, Xiaoming

Abstract

Thermal management systems (TMSs) are indispensable for practical applications of lithium-ion battery packs. In this study, phase change material (PCM) nano-emulsions with enhanced energy storage capacity, excellent dispersion stability, low viscosity and good thermal reliability were employed as coolants for high-performance liquid cooling thermal management systems (LCTMSs) for the first time. The maximum temperature (Tmax) and maximum temperature difference (ΔTmax) in a 5S4P battery pack were measured to evaluate the thermal management performance of these coolants. When a 10 wt% OP28E nano-emulsion was used at a flow rate of 200 mL min−1, Tmax and ΔTmax were 1.1 °C and 0.8 °C, respectively, lower than those based on water, at a discharge rate of 2C. The increase in OP28E mass fraction of the nano-emulsion led to a gradual decrease in Tmax and ΔTmax at identical discharge rates. Simulation studies were also conducted and validated by comparing with the experimental results. It was revealed that, Tmax and ΔTmax decreased with increasing flow rate of the coolants, and the thermal management performance of the 10 wt% OP28E nano-emulsion was always better than that of water. This work sheds light on improving the performance of LCTMSs by using PCM nano-emulsions.

Suggested Citation

  • Wang, Fangxian & Cao, Jiahao & Ling, Ziye & Zhang, Zhengguo & Fang, Xiaoming, 2020. "Experimental and simulative investigations on a phase change material nano-emulsion-based liquid cooling thermal management system for a lithium-ion battery pack," Energy, Elsevier, vol. 207(C).
  • Handle: RePEc:eee:energy:v:207:y:2020:i:c:s0360544220313220
    DOI: 10.1016/j.energy.2020.118215
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544220313220
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2020.118215?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Chen, J. & Zhang, P., 2017. "Preparation and characterization of nano-sized phase change emulsions as thermal energy storage and transport media," Applied Energy, Elsevier, vol. 190(C), pages 868-879.
    2. Ma, F. & Chen, J. & Zhang, P., 2018. "Experimental study of the hydraulic and thermal performances of nano-sized phase change emulsion in horizontal mini-tubes," Energy, Elsevier, vol. 149(C), pages 944-953.
    3. Chen, Kai & Song, Mengxuan & Wei, Wei & Wang, Shuangfeng, 2018. "Structure optimization of parallel air-cooled battery thermal management system with U-type flow for cooling efficiency improvement," Energy, Elsevier, vol. 145(C), pages 603-613.
    4. Ling, Ziye & Wen, Xiaoyan & Zhang, Zhengguo & Fang, Xiaoming & Gao, Xuenong, 2018. "Thermal management performance of phase change materials with different thermal conductivities for Li-ion battery packs operated at low temperatures," Energy, Elsevier, vol. 144(C), pages 977-983.
    5. Zhang, Xiyao & Niu, Jianlei & Wu, Jian-Yong, 2019. "Development and characterization of novel and stable silicon nanoparticles-embedded PCM-in-water emulsions for thermal energy storage," Applied Energy, Elsevier, vol. 238(C), pages 1407-1416.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Ludger Fischer & Ernesto Mura & Poppy O’Neill & Silvan von Arx & Jörg Worlitschek & Geng Qiao & Qi Li & Yulong Ding, 2021. "Heat Transfer Performance Potential with a High-Temperature Phase Change Dispersion," Energies, MDPI, vol. 14(16), pages 1-13, August.
    2. Cabaleiro, D. & Agresti, F. & Fedele, L. & Barison, S. & Hermida-Merino, C. & Losada-Barreiro, S. & Bobbo, S. & Piñeiro, M.M., 2022. "Review on phase change material emulsions for advanced thermal management: Design, characterization and thermal performance," Renewable and Sustainable Energy Reviews, Elsevier, vol. 159(C).
    3. Zang, Guiyan & Zhang, Jianan & Xu, Siqi & Xing, Yangchuan, 2021. "Techno-economic analysis of cathode material production using flame-assisted spray pyrolysis," Energy, Elsevier, vol. 218(C).
    4. Wang, Huaibin & Wang, Shuyu & Feng, Xuning & Zhang, Xuan & Dai, Kangwei & Sheng, Jun & Zhao, Zhenyang & Du, Zhiming & Zhang, Zelin & Shen, Kai & Xu, Chengshan & Wang, Qinzheng & Sun, Xiaoyu & Li, Yanl, 2021. "An experimental study on the thermal characteristics of the Cell-To-Pack system," Energy, Elsevier, vol. 227(C).
    5. Wu, Tingting & Hu, Yanxin & Rong, Huiqiang & Wang, Changhong, 2021. "SEBS-based composite phase change material with thermal shape memory for thermal management applications," Energy, Elsevier, vol. 221(C).
    6. Morali, Ugur, 2022. "A numerical and statistical implementation of a thermal model for a lithium-ion battery," Energy, Elsevier, vol. 240(C).
    7. Bin Huang & Lin-Li Tian & Qing-Hua Yu & Xun Liu & Zu-Guo Shen, 2021. "Numerical Analysis of Melting Process in a Rectangular Enclosure with Different Fin Locations," Energies, MDPI, vol. 14(14), pages 1-17, July.
    8. Peng, Benli & Sheng, Wenlong & He, Zhengyu & Wang, Hong & Su, Fengmin & Wang, Shikuan, 2022. "Systematic investigations on charging/discharging performances improvement of phase change materials by structured network fins," Energy, Elsevier, vol. 242(C).
    9. Shen, Dongxu & Wu, Lifeng & Kang, Guoqing & Guan, Yong & Peng, Zhen, 2021. "A novel online method for predicting the remaining useful life of lithium-ion batteries considering random variable discharge current," Energy, Elsevier, vol. 218(C).
    10. Luo, Jie & Gu, Heng & Wang, Shuo & Wang, Hao & Zou, Deqiu, 2022. "A coupled power battery cooling system based on phase change material and its influencing factors," Applied Energy, Elsevier, vol. 326(C).
    11. Pourfattah, Farzad & Sabzpooshani, Majid, 2021. "On the thermal management of a power electronics system: Optimization of the cooling system using genetic algorithm and response surface method," Energy, Elsevier, vol. 232(C).
    12. Liang, Haobin & Liu, Liu & Zhong, Ziwen & Gan, Yixiang & Wu, Jian-Yong & Niu, Jianlei, 2022. "Towards idealized thermal stratification in a novel phase change emulsion storage tank," Applied Energy, Elsevier, vol. 310(C).
    13. Wu, Nan & Ye, Xiaolin & Li, Junjie & Lin, Boshen & Zhou, Xuelong & Yu, Bin, 2021. "Passive thermal management systems employing hydrogel for the large-format lithium-ion cell: A systematic study," Energy, Elsevier, vol. 231(C).
    14. Zhang, Jiangyun & Shao, Dan & Jiang, Liqin & Zhang, Guoqing & Wu, Hongwei & Day, Rodney & Jiang, Wenzhao, 2022. "Advanced thermal management system driven by phase change materials for power lithium-ion batteries: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 159(C).
    15. Shen, Zu-Guo & Chen, Shuai & Liu, Xun & Chen, Ben, 2021. "A review on thermal management performance enhancement of phase change materials for vehicle lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 148(C).
    16. Huang, Li & Piontek, Udo & Chen, Mingbiao & Zheng, Rongyue & Zhuang, Lulu & Zou, Deqiu, 2023. "Thermal performance of cold plate based on phase change emulsion for Li-ion battery," Energy, Elsevier, vol. 282(C).
    17. Elsewify, O. & Souri, M. & Esfahani, M.N. & Hosseinzadeh, E. & Jabbari, M., 2021. "A new method for internal cooling of a large format lithium-ion battery pouch cell," Energy, Elsevier, vol. 225(C).
    18. Guo, Chao & Liu, Huan-ling & Guo, Qi & Shao, Xiao-dong & Zhu, Ming-liang, 2022. "Investigations on a novel cold plate achieved by topology optimization for lithium-ion batteries," Energy, Elsevier, vol. 261(PA).
    19. Thomas Imre Cyrille Buidin & Florin Mariasiu, 2021. "Battery Thermal Management Systems: Current Status and Design Approach of Cooling Technologies," Energies, MDPI, vol. 14(16), pages 1-32, August.
    20. Fan, Zhaohui & Gao, Renjing & Liu, Shutian, 2022. "Thermal conductivity enhancement and thermal saturation elimination designs of battery thermal management system for phase change materials based on triply periodic minimal surface," Energy, Elsevier, vol. 259(C).
    21. Peizheng Li & Jiapei Zhao & Shuai Zhou & Jiabin Duan & Xinke Li & Houcheng Zhang & Jinliang Yuan, 2023. "Design and Optimization of a Liquid Cooling Thermal Management System with Flow Distributors and Spiral Channel Cooling Plates for Lithium-Ion Batteries," Energies, MDPI, vol. 16(5), pages 1-23, February.
    22. Li, Qing & Shao, Yu-qiang & Shao, Xiao-dong & Liu, Huan-ling & Xie, Gongnan, 2021. "Activation process modeling and performance analysis of thermal batteries considering ignition time interval of heat pellets," Energy, Elsevier, vol. 219(C).
    23. Qaderi, Alireza & Veysi, Farzad, 2022. "Investigation of a water-NEPCM cooling thermal management system for cylindrical 18650 Li-ion batteries," Energy, Elsevier, vol. 244(PA).
    24. Jiabin Duan & Jiapei Zhao & Xinke Li & Satyam Panchal & Jinliang Yuan & Roydon Fraser & Michael Fowler, 2021. "Modeling and Analysis of Heat Dissipation for Liquid Cooling Lithium-Ion Batteries," Energies, MDPI, vol. 14(14), pages 1-19, July.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Cao, Jiahao & He, Yangjing & Feng, Jinxin & Lin, Shao & Ling, Ziye & Zhang, Zhengguo & Fang, Xiaoming, 2020. "Mini-channel cold plate with nano phase change material emulsion for Li-ion battery under high-rate discharge," Applied Energy, Elsevier, vol. 279(C).
    2. Cabaleiro, D. & Agresti, F. & Fedele, L. & Barison, S. & Hermida-Merino, C. & Losada-Barreiro, S. & Bobbo, S. & Piñeiro, M.M., 2022. "Review on phase change material emulsions for advanced thermal management: Design, characterization and thermal performance," Renewable and Sustainable Energy Reviews, Elsevier, vol. 159(C).
    3. Liu, Liu & Zhang, Xiyao & Liang, Haobin & Niu, Jianlei & Wu, Jian-Yong, 2022. "Cooling storage performance of a novel phase change material nano-emulsion for room air-conditioning in a self-designed pilot thermal storage unit," Applied Energy, Elsevier, vol. 308(C).
    4. Liang, Haobin & Liu, Liu & Zhong, Ziwen & Gan, Yixiang & Wu, Jian-Yong & Niu, Jianlei, 2022. "Towards idealized thermal stratification in a novel phase change emulsion storage tank," Applied Energy, Elsevier, vol. 310(C).
    5. Zichen, Wang & Changqing, Du, 2021. "A comprehensive review on thermal management systems for power lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 139(C).
    6. Yang, Huizhu & Li, Mingxuan & Wang, Zehui & Ma, Binjian, 2023. "A compact and lightweight hybrid liquid cooling system coupling with Z-type cold plates and PCM composite for battery thermal management," Energy, Elsevier, vol. 263(PE).
    7. Shen, Zu-Guo & Chen, Shuai & Liu, Xun & Chen, Ben, 2021. "A review on thermal management performance enhancement of phase change materials for vehicle lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 148(C).
    8. Liu, Huan-ling & Shi, Hang-bo & Shen, Han & Xie, Gongnan, 2019. "The performance management of a Li-ion battery by using tree-like mini-channel heat sinks: Experimental and numerical optimization," Energy, Elsevier, vol. 189(C).
    9. Guo, Zengjia & Xu, Qidong & Wang, Yang & Zhao, Tianshou & Ni, Meng, 2023. "Battery thermal management system with heat pipe considering battery aging effect," Energy, Elsevier, vol. 263(PE).
    10. Nie, Binjian & Palacios, Anabel & Zou, Boyang & Liu, Jiaxu & Zhang, Tongtong & Li, Yunren, 2020. "Review on phase change materials for cold thermal energy storage applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 134(C).
    11. Ma, Ying & Wei, Rongrong & Zuo, Hongyan & Zuo, Qingsong & Luo, Xiaoyu & Chen, Ying & Wu, Shuying & Chen, Wei, 2024. "N-doped EG@MOFs derived porous carbon composite phase change materials for thermal optimization of Li-ion batteries at low temperature," Energy, Elsevier, vol. 286(C).
    12. Li, Han & Li, Jinchao & Kong, Xiangfei & Long, Hao & Yang, Hua & Yao, Chengqiang, 2020. "A novel solar thermal system combining with active phase-change material heat storage wall (STS-APHSW): Dynamic model, validation and thermal performance," Energy, Elsevier, vol. 201(C).
    13. Evdoxia Paroutoglou & Peter Fojan & Leonid Gurevich & Göran Hultmark & Alireza Afshari, 2021. "Thermal Analysis of Organic and Nanoencapsulated Electrospun Phase Change Materials," Energies, MDPI, vol. 14(4), pages 1-15, February.
    14. Al-Zareer, Maan & Dincer, Ibrahim & Rosen, Marc A., 2019. "Comparative assessment of new liquid-to-vapor type battery cooling systems," Energy, Elsevier, vol. 188(C).
    15. Hong Shi & Mengmeng Cheng & Yi Feng & Chenghui Qiu & Caiyue Song & Nenglin Yuan & Chuanzhi Kang & Kaijie Yang & Jie Yuan & Yonghao Li, 2023. "Thermal Management Techniques for Lithium-Ion Batteries Based on Phase Change Materials: A Systematic Review and Prospective Recommendations," Energies, MDPI, vol. 16(2), pages 1-23, January.
    16. Liangliang Sun & Nan Xiang & Yanping Yuan & Xiaoling Cao, 2019. "Experimental Investigation on Performance Comparison of Solar Water Heating-Phase Change Material System and Solar Water Heating System," Energies, MDPI, vol. 12(12), pages 1-16, June.
    17. Fan, Zhaohui & Gao, Renjing & Liu, Shutian, 2022. "Thermal conductivity enhancement and thermal saturation elimination designs of battery thermal management system for phase change materials based on triply periodic minimal surface," Energy, Elsevier, vol. 259(C).
    18. Zhang, Jiangyun & Shao, Dan & Jiang, Liqin & Zhang, Guoqing & Wu, Hongwei & Day, Rodney & Jiang, Wenzhao, 2022. "Advanced thermal management system driven by phase change materials for power lithium-ion batteries: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 159(C).
    19. Krzysztof Dutkowski & Marcin Kruzel, 2023. "The State of the Art on the Flow Characteristic of an Encapsulated Phase-Change Material Slurry," Energies, MDPI, vol. 16(19), pages 1-27, October.
    20. Gang Zhao & Xiaolin Wang & Michael Negnevitsky & Hengyun Zhang & Chengjiang Li, 2022. "Performance Improvement of a Novel Trapezoid Air-Cooling Battery Thermal Management System for Electric Vehicles," Sustainability, MDPI, vol. 14(9), pages 1-21, April.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:207:y:2020:i:c:s0360544220313220. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.