IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v145y2018icp603-613.html
   My bibliography  Save this article

Structure optimization of parallel air-cooled battery thermal management system with U-type flow for cooling efficiency improvement

Author

Listed:
  • Chen, Kai
  • Song, Mengxuan
  • Wei, Wei
  • Wang, Shuangfeng

Abstract

In this paper, the cooling efficiency of the parallel air-cooled battery thermal management system (BTMS) with U-type flow is improved through optimizing the structure of the system. The flow resistance network model is developed to calculate the airflow rates of the cooling channels in the system. Based on the developed flow resistance network model, the angles of the plenums and the widths of the inlet and the outlet are optimized using the nested looped procedure and the numeration method. The numerical results of typical cases show that the temperature and the temperature difference among the battery cells cannot be effective reduced through arranging the angles of the plenums of the system, while optimizing the widths of the inlet and the outlet can remarkably improve the cooling efficiency of the BTMS. For the process with 5C discharge rate process, the temperature difference among the battery cells is reduced by 70% after optimization, with the power consumption reduced by 32%. Moreover, compared to the optimized BTMS in the previous study, the temperature difference among the battery cell for the present optimized BTMS is 43% lower, with power consumption reduced by 50%. The similar improvement can be achieved for various inlet airflow rates.

Suggested Citation

  • Chen, Kai & Song, Mengxuan & Wei, Wei & Wang, Shuangfeng, 2018. "Structure optimization of parallel air-cooled battery thermal management system with U-type flow for cooling efficiency improvement," Energy, Elsevier, vol. 145(C), pages 603-613.
  • Handle: RePEc:eee:energy:v:145:y:2018:i:c:p:603-613
    DOI: 10.1016/j.energy.2017.12.110
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544217321539
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2017.12.110?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Wang, Tao & Tseng, K.J. & Zhao, Jiyun & Wei, Zhongbao, 2014. "Thermal investigation of lithium-ion battery module with different cell arrangement structures and forced air-cooling strategies," Applied Energy, Elsevier, vol. 134(C), pages 229-238.
    2. Rao, Zhonghao & Wang, Qingchao & Huang, Congliang, 2016. "Investigation of the thermal performance of phase change material/mini-channel coupled battery thermal management system," Applied Energy, Elsevier, vol. 164(C), pages 659-669.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Liu, Huan-ling & Shi, Hang-bo & Shen, Han & Xie, Gongnan, 2019. "The performance management of a Li-ion battery by using tree-like mini-channel heat sinks: Experimental and numerical optimization," Energy, Elsevier, vol. 189(C).
    2. Zichen, Wang & Changqing, Du, 2021. "A comprehensive review on thermal management systems for power lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 139(C).
    3. E, Shengxin & Liu, Yuxian & Cui, Yaxin & Wu, Aojin & Yin, Huichun, 2023. "Effects of composite cooling strategy including phase change material and cooling air on the heat dissipation performance improvement of lithium ion power batteries pack in hot climate and its catastr," Energy, Elsevier, vol. 283(C).
    4. Sun, Zhao & Han, Zhaoteng & Liu, Huan & Wu, Dezhen & Wang, Xiaodong, 2021. "Nanoflaky nickel-hydroxide-decorated phase-change microcapsules as smart electrode materials with thermal self-regulation function for supercapacitor application," Renewable Energy, Elsevier, vol. 174(C), pages 557-572.
    5. Chen, Kai & Wu, Weixiong & Yuan, Fang & Chen, Lin & Wang, Shuangfeng, 2019. "Cooling efficiency improvement of air-cooled battery thermal management system through designing the flow pattern," Energy, Elsevier, vol. 167(C), pages 781-790.
    6. Al-Zareer, Maan & Dincer, Ibrahim & Rosen, Marc A., 2019. "Comparative assessment of new liquid-to-vapor type battery cooling systems," Energy, Elsevier, vol. 188(C).
    7. Gang Zhao & Xiaolin Wang & Michael Negnevitsky & Hengyun Zhang & Chengjiang Li, 2022. "Performance Improvement of a Novel Trapezoid Air-Cooling Battery Thermal Management System for Electric Vehicles," Sustainability, MDPI, vol. 14(9), pages 1-21, April.
    8. Giorgio Previati & Giampiero Mastinu & Massimiliano Gobbi, 2022. "Thermal Management of Electrified Vehicles—A Review," Energies, MDPI, vol. 15(4), pages 1-29, February.
    9. Wu, Nan & Ye, Xiaolin & Li, Junjie & Lin, Boshen & Zhou, Xuelong & Yu, Bin, 2021. "Passive thermal management systems employing hydrogel for the large-format lithium-ion cell: A systematic study," Energy, Elsevier, vol. 231(C).
    10. Shen, Zu-Guo & Chen, Shuai & Liu, Xun & Chen, Ben, 2021. "A review on thermal management performance enhancement of phase change materials for vehicle lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 148(C).
    11. Chen, Yiming & Chen, Kai & Dong, Yuan & Wu, Xiaoling, 2022. "Bidirectional symmetrical parallel mini-channel cold plate for energy efficient cooling of large battery packs," Energy, Elsevier, vol. 242(C).
    12. Ren, Ruyang & Diao, Yanhua & Zhao, Yaohua & Liang, Lin, 2023. "Experimental study on top liquid-cooling thermal management system based on Z-shaped micro heat pipe array," Energy, Elsevier, vol. 282(C).
    13. Wang, Fangxian & Cao, Jiahao & Ling, Ziye & Zhang, Zhengguo & Fang, Xiaoming, 2020. "Experimental and simulative investigations on a phase change material nano-emulsion-based liquid cooling thermal management system for a lithium-ion battery pack," Energy, Elsevier, vol. 207(C).
    14. Miranda, D. & Costa, C.M. & Almeida, A.M. & Lanceros-Méndez, S., 2018. "Computer simulation of the influence of thermal conditions on the performance of conventional and unconventional lithium-ion battery geometries," Energy, Elsevier, vol. 149(C), pages 262-278.
    15. Akinlabi, A.A. Hakeem & Solyali, Davut, 2020. "Configuration, design, and optimization of air-cooled battery thermal management system for electric vehicles: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 125(C).
    16. Guo, Zengjia & Xu, Qidong & Wang, Yang & Zhao, Tianshou & Ni, Meng, 2023. "Battery thermal management system with heat pipe considering battery aging effect," Energy, Elsevier, vol. 263(PE).
    17. Yang, Huizhu & Li, Mingxuan & Wang, Zehui & Ma, Binjian, 2023. "A compact and lightweight hybrid liquid cooling system coupling with Z-type cold plates and PCM composite for battery thermal management," Energy, Elsevier, vol. 263(PE).
    18. Ziming Xu & Jun Xu & Zhechen Guo & Haitao Wang & Zheng Sun & Xuesong Mei, 2022. "Design and Optimization of a Novel Microchannel Battery Thermal Management System Based on Digital Twin," Energies, MDPI, vol. 15(4), pages 1-20, February.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Rajib Mahamud & Chanwoo Park, 2022. "Theory and Practices of Li-Ion Battery Thermal Management for Electric and Hybrid Electric Vehicles," Energies, MDPI, vol. 15(11), pages 1-45, May.
    2. Liu, Binghe & Yin, Sha & Xu, Jun, 2016. "Integrated computation model of lithium-ion battery subject to nail penetration," Applied Energy, Elsevier, vol. 183(C), pages 278-289.
    3. Akula, Rajesh & Balaji, C., 2022. "Thermal management of 18650 Li-ion battery using novel fins–PCM–EG composite heat sinks," Applied Energy, Elsevier, vol. 316(C).
    4. Zhao, Rui & Liu, Jie & Gu, Junjie, 2016. "Simulation and experimental study on lithium ion battery short circuit," Applied Energy, Elsevier, vol. 173(C), pages 29-39.
    5. Kaur, Inderjot & Singh, Prashant, 2023. "Progress in minichannel-based thermal management of lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 187(C).
    6. Lv, Youfu & Yang, Xiaoqing & Li, Xinxi & Zhang, Guoqing & Wang, Ziyuan & Yang, Chengzhao, 2016. "Experimental study on a novel battery thermal management technology based on low density polyethylene-enhanced composite phase change materials coupled with low fins," Applied Energy, Elsevier, vol. 178(C), pages 376-382.
    7. Situ, Wenfu & Zhang, Guoqing & Li, Xinxi & Yang, Xiaoqing & Wei, Chao & Rao, Mumin & Wang, Ziyuan & Wang, Cong & Wu, Weixiong, 2017. "A thermal management system for rectangular LiFePO4 battery module using novel double copper mesh-enhanced phase change material plates," Energy, Elsevier, vol. 141(C), pages 613-623.
    8. Basu, Suman & Hariharan, Krishnan S. & Kolake, Subramanya Mayya & Song, Taewon & Sohn, Dong Kee & Yeo, Taejung, 2016. "Coupled electrochemical thermal modelling of a novel Li-ion battery pack thermal management system," Applied Energy, Elsevier, vol. 181(C), pages 1-13.
    9. Liu, Yuanzhi & Zhang, Jie, 2019. "Design a J-type air-based battery thermal management system through surrogate-based optimization," Applied Energy, Elsevier, vol. 252(C), pages 1-1.
    10. Wu, Weixiong & Yang, Xiaoqing & Zhang, Guoqing & Ke, Xiufang & Wang, Ziyuan & Situ, Wenfu & Li, Xinxi & Zhang, Jiangyun, 2016. "An experimental study of thermal management system using copper mesh-enhanced composite phase change materials for power battery pack," Energy, Elsevier, vol. 113(C), pages 909-916.
    11. Ling, Ziye & Cao, Jiahao & Zhang, Wenbo & Zhang, Zhengguo & Fang, Xiaoming & Gao, Xuenong, 2018. "Compact liquid cooling strategy with phase change materials for Li-ion batteries optimized using response surface methodology," Applied Energy, Elsevier, vol. 228(C), pages 777-788.
    12. Kai Chen & Zeyu Li & Yiming Chen & Shuming Long & Junsheng Hou & Mengxuan Song & Shuangfeng Wang, 2017. "Design of Parallel Air-Cooled Battery Thermal Management System through Numerical Study," Energies, MDPI, vol. 10(10), pages 1-22, October.
    13. Jixian Sun & Dan Dan & Mingshan Wei & Senlin Cai & Yihang Zhao & Edward Wright, 2023. "Pack-Level Modeling and Thermal Analysis of a Battery Thermal Management System with Phase Change Materials and Liquid Cooling," Energies, MDPI, vol. 16(15), pages 1-16, August.
    14. Mohammed, Abubakar Gambo & Elfeky, Karem Elsayed & Wang, Qiuwang, 2022. "Recent advancement and enhanced battery performance using phase change materials based hybrid battery thermal management for electric vehicles," Renewable and Sustainable Energy Reviews, Elsevier, vol. 154(C).
    15. Jiang, Z.Y. & Qu, Z.G., 2019. "Lithium–ion battery thermal management using heat pipe and phase change material during discharge–charge cycle: A comprehensive numerical study," Applied Energy, Elsevier, vol. 242(C), pages 378-392.
    16. Liu, Jiahao & Fan, Yining & Wang, Jinhui & Tao, Changfa & Chen, Mingyi, 2022. "A model-scale experimental and theoretical study on a mineral oil-immersed battery cooling system," Renewable Energy, Elsevier, vol. 201(P1), pages 712-723.
    17. Sun, Shulei & Ma, Chunyu & Wang, Xiyu & Yang, Ye & Mei, Jun, 2024. "Design and optimisation of a novel serpentine flow channel with branch structure," Energy, Elsevier, vol. 293(C).
    18. Li, Niansi & Liu, Xiaoyong & Yu, Bendong & Li, Liang & Xu, Jianqiang & Tan, Qiong, 2021. "Study on the environmental adaptability of lithium-ion battery powered UAV under extreme temperature conditions," Energy, Elsevier, vol. 219(C).
    19. Lalan K. Singh & Anoop K. Gupta, 2023. "Hybrid cooling-based lithium-ion battery thermal management for electric vehicles," Environment, Development and Sustainability: A Multidisciplinary Approach to the Theory and Practice of Sustainable Development, Springer, vol. 25(4), pages 3627-3648, April.
    20. Kim, Kyunghyun & Choi, Jung-Il, 2023. "Effect of cell-to-cell variation and module configuration on the performance of lithium-ion battery systems," Applied Energy, Elsevier, vol. 352(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:145:y:2018:i:c:p:603-613. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.