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Thermal performance of cold plate based on phase change emulsion for Li-ion battery

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  • Huang, Li
  • Piontek, Udo
  • Chen, Mingbiao
  • Zheng, Rongyue
  • Zhuang, Lulu
  • Zou, Deqiu

Abstract

A battery thermal management system (BTMS) is responsible for the safety performance of lithium-ion batteries. In this paper, different cooling methods based on phase change emulsion (PCE) containing 10 wt% to 40 wt% paraffin were investigated and compared with a water-cooling system. The three-dimensional thermal simulation results showed that the cooling performance of the mini-channel configuration was better than the baffle plate, fin cooling and jacket cooling methods. Based on the optimized structure of the mini-channel cold plate, the operation conditions for cooling Li-ion batteries were determined to keep the maximum temperature limit of 313 K and maximum temperature difference of 5 K at various discharge rates. There was advantage for the PCE cooling in reducing the pump energy consumption for high discharging rates compared with water cooling. The pump power declined by 24% and 36% for 2.0C discharging when applying the PCE with 25 wt% and 40 wt% paraffin as the coolant, respectively. The cooling with the PCE containing 25 wt% paraffin had 16% less energy consumption for 3.0C discharging.

Suggested Citation

  • Huang, Li & Piontek, Udo & Chen, Mingbiao & Zheng, Rongyue & Zhuang, Lulu & Zou, Deqiu, 2023. "Thermal performance of cold plate based on phase change emulsion for Li-ion battery," Energy, Elsevier, vol. 282(C).
    • Handle: RePEc:eee:energy:v:282:y:2023:i:c:s0360544223021370
    DOI: 10.1016/j.energy.2023.128743
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    References listed on IDEAS

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    1. Bai, Fanfei & Chen, Mingbiao & Song, Wenji & Yu, Qinghua & Li, Yongliang & Feng, Ziping & Ding, Yulong, 2019. "Investigation of thermal management for lithium-ion pouch battery module based on phase change slurry and mini channel cooling plate," Energy, Elsevier, vol. 167(C), pages 561-574.
    2. Wang, Fangxian & Cao, Jiahao & Ling, Ziye & Zhang, Zhengguo & Fang, Xiaoming, 2020. "Experimental and simulative investigations on a phase change material nano-emulsion-based liquid cooling thermal management system for a lithium-ion battery pack," Energy, Elsevier, vol. 207(C).
    3. Kai Chen & Zeyu Li & Yiming Chen & Shuming Long & Junsheng Hou & Mengxuan Song & Shuangfeng Wang, 2017. "Design of Parallel Air-Cooled Battery Thermal Management System through Numerical Study," Energies, MDPI, vol. 10(10), pages 1-22, October.
    4. Huang, Li & Petermann, Marcus & Doetsch, Christian, 2009. "Evaluation of paraffin/water emulsion as a phase change slurry for cooling applications," Energy, Elsevier, vol. 34(9), pages 1145-1155.
    5. Cao, Jiahao & He, Yangjing & Feng, Jinxin & Lin, Shao & Ling, Ziye & Zhang, Zhengguo & Fang, Xiaoming, 2020. "Mini-channel cold plate with nano phase change material emulsion for Li-ion battery under high-rate discharge," Applied Energy, Elsevier, vol. 279(C).
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    1. Harasis, Salman & Khan, Irfan & Massoud, Ahmed, 2024. "Enabling large-scale integration of electric bus fleets in harsh environments: Possibilities, potentials, and challenges," Energy, Elsevier, vol. 300(C).

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