IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v16y2023i5p2196-d1079496.html
   My bibliography  Save this article

Design and Optimization of a Liquid Cooling Thermal Management System with Flow Distributors and Spiral Channel Cooling Plates for Lithium-Ion Batteries

Author

Listed:
  • Peizheng Li

    (Faculty of Maritime and Transportation, Ningbo University, Ningbo 315211, China)

  • Jiapei Zhao

    (Faculty of Maritime and Transportation, Ningbo University, Ningbo 315211, China)

  • Shuai Zhou

    (Faculty of Maritime and Transportation, Ningbo University, Ningbo 315211, China)

  • Jiabin Duan

    (Faculty of Maritime and Transportation, Ningbo University, Ningbo 315211, China)

  • Xinke Li

    (Faculty of Maritime and Transportation, Ningbo University, Ningbo 315211, China)

  • Houcheng Zhang

    (School of Physical Science and Technology, Ningbo University, Ningbo 315211, China)

  • Jinliang Yuan

    (Faculty of Maritime and Transportation, Ningbo University, Ningbo 315211, China)

Abstract

In this study, a three-dimensional transient simulation model of a liquid cooling thermal management system with flow distributors and spiral channel cooling plates for pouch lithium-ion batteries has been developed. The cooling plates play the role of uniforming temperature distribution and reducing the maximum temperature within each battery, while the flow distributors have the function of reducing the temperature difference between batteries in the battery module. The accuracy of the thermophysical properties and heat generation rate of the battery was verified experimentally. The optimal structure and cooling strategy of the system was determined by single factor analysis as well as orthogonal test and matrix analysis methods. The optimal solution resulted in a maximum battery module temperature of 34.65 °C, a maximum temperature difference of 3.95 °C, and a channel pressure drop of 8.82 Pa. Using the world-harmonized light-duty vehicles test cycle (WLTC) conditions for a battery pack in an electric car, the performance of the optimal battery thermal management system (BTMS) design was tested, and the results indicate that the maximum temperature can be controlled below 25.51 °C and the maximum temperature difference below 0.21 °C, which well meet the requirements of BTMS designs.

Suggested Citation

  • Peizheng Li & Jiapei Zhao & Shuai Zhou & Jiabin Duan & Xinke Li & Houcheng Zhang & Jinliang Yuan, 2023. "Design and Optimization of a Liquid Cooling Thermal Management System with Flow Distributors and Spiral Channel Cooling Plates for Lithium-Ion Batteries," Energies, MDPI, vol. 16(5), pages 1-23, February.
    • Handle: RePEc:gam:jeners:v:16:y:2023:i:5:p:2196-:d:1079496
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/16/5/2196/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/16/5/2196/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Sheng, Lei & Zhang, Hengyun & Su, Lin & Zhang, Zhendong & Zhang, Hua & Li, Kang & Fang, Yidong & Ye, Wen, 2021. "Effect analysis on thermal profile management of a cylindrical lithium-ion battery utilizing a cellular liquid cooling jacket," Energy, Elsevier, vol. 220(C).
    2. Liu, Huan-ling & Shi, Hang-bo & Shen, Han & Xie, Gongnan, 2019. "The performance management of a Li-ion battery by using tree-like mini-channel heat sinks: Experimental and numerical optimization," Energy, Elsevier, vol. 189(C).
    3. Jouhara, Hussam & Khordehgah, Navid & Serey, Nicolas & Almahmoud, Sulaiman & Lester, Stephen P. & Machen, Daniel & Wrobel, Luiz, 2019. "Applications and thermal management of rechargeable batteries for industrial applications," Energy, Elsevier, vol. 170(C), pages 849-861.
    4. Klein, M. & Tong, S. & Park, J.W., 2016. "In-plane nonuniform temperature effects on the performance of a large-format lithium-ion pouch cell," Applied Energy, Elsevier, vol. 165(C), pages 639-647.
    5. Jiabin Duan & Jiapei Zhao & Xinke Li & Satyam Panchal & Jinliang Yuan & Roydon Fraser & Michael Fowler, 2021. "Modeling and Analysis of Heat Dissipation for Liquid Cooling Lithium-Ion Batteries," Energies, MDPI, vol. 14(14), pages 1-19, July.
    6. Liu, Yuanzhi & Zhang, Jie, 2020. "Self-adapting J-type air-based battery thermal management system via model predictive control," Applied Energy, Elsevier, vol. 263(C).
    7. Wang, Fangxian & Cao, Jiahao & Ling, Ziye & Zhang, Zhengguo & Fang, Xiaoming, 2020. "Experimental and simulative investigations on a phase change material nano-emulsion-based liquid cooling thermal management system for a lithium-ion battery pack," Energy, Elsevier, vol. 207(C).
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Moeed Rabiei & Ayat Gharehghani & Soheil Saeedipour & Amin Mahmoudzadeh Andwari & Juho Könnö, 2023. "Proposing a Hybrid BTMS Using a Novel Structure of a Microchannel Cold Plate and PCM," Energies, MDPI, vol. 16(17), pages 1-20, August.
    2. Anisha & Anil Kumar, 2023. "Identification and Mitigation of Shortcomings in Direct and Indirect Liquid Cooling-Based Battery Thermal Management System," Energies, MDPI, vol. 16(9), pages 1-21, April.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Guo, Chao & Liu, Huan-ling & Guo, Qi & Shao, Xiao-dong & Zhu, Ming-liang, 2022. "Investigations on a novel cold plate achieved by topology optimization for lithium-ion batteries," Energy, Elsevier, vol. 261(PA).
    2. Wu, Nan & Ye, Xiaolin & Li, Junjie & Lin, Boshen & Zhou, Xuelong & Yu, Bin, 2021. "Passive thermal management systems employing hydrogel for the large-format lithium-ion cell: A systematic study," Energy, Elsevier, vol. 231(C).
    3. Wang, Huaibin & Wang, Shuyu & Feng, Xuning & Zhang, Xuan & Dai, Kangwei & Sheng, Jun & Zhao, Zhenyang & Du, Zhiming & Zhang, Zelin & Shen, Kai & Xu, Chengshan & Wang, Qinzheng & Sun, Xiaoyu & Li, Yanl, 2021. "An experimental study on the thermal characteristics of the Cell-To-Pack system," Energy, Elsevier, vol. 227(C).
    4. Zhang, Jiangyun & Shao, Dan & Jiang, Liqin & Zhang, Guoqing & Wu, Hongwei & Day, Rodney & Jiang, Wenzhao, 2022. "Advanced thermal management system driven by phase change materials for power lithium-ion batteries: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 159(C).
    5. Li, Qing & Shao, Yu-qiang & Shao, Xiao-dong & Liu, Huan-ling & Xie, Gongnan, 2021. "Activation process modeling and performance analysis of thermal batteries considering ignition time interval of heat pellets," Energy, Elsevier, vol. 219(C).
    6. Weng, Jingwen & Xiao, Changren & Ouyang, Dongxu & Yang, Xiaoqing & Chen, Mingyi & Zhang, Guoqing & Yuen, Richard Kwok Kit & Wang, Jian, 2022. "Mitigation effects on thermal runaway propagation of structure-enhanced phase change material modules with flame retardant additives," Energy, Elsevier, vol. 239(PC).
    7. Chang, Chun & Wu, Yutong & Jiang, Jiuchun & Jiang, Yan & Tian, Aina & Li, Taiyu & Gao, Yang, 2022. "Prognostics of the state of health for lithium-ion battery packs in energy storage applications," Energy, Elsevier, vol. 239(PB).
    8. Liu, Jiahao & Fan, Yining & Wang, Jinhui & Tao, Changfa & Chen, Mingyi, 2022. "A model-scale experimental and theoretical study on a mineral oil-immersed battery cooling system," Renewable Energy, Elsevier, vol. 201(P1), pages 712-723.
    9. Choon Kit Chan & Chi Hong Chung & Jeyagopi Raman, 2023. "Optimizing Thermal Management System in Electric Vehicle Battery Packs for Sustainable Transportation," Sustainability, MDPI, vol. 15(15), pages 1-14, August.
    10. Yang, Yang & Yuan, Wei & Zhang, Xiaoqing & Yuan, Yuhang & Wang, Chun & Ye, Yintong & Huang, Yao & Qiu, Zhiqiang & Tang, Yong, 2020. "Overview on the applications of three-dimensional printing for rechargeable lithium-ion batteries," Applied Energy, Elsevier, vol. 257(C).
    11. Kumar, Kartik & Sarkar, Jahar & Mondal, Swasti Sundar, 2024. "Analysis of ternary hybrid nanofluid in microchannel-cooled cylindrical Li-ion battery pack using multi-scale multi-domain framework," Applied Energy, Elsevier, vol. 355(C).
    12. Elsewify, O. & Souri, M. & Esfahani, M.N. & Hosseinzadeh, E. & Jabbari, M., 2021. "A new method for internal cooling of a large format lithium-ion battery pouch cell," Energy, Elsevier, vol. 225(C).
    13. Li, Niansi & Liu, Xiaoyong & Yu, Bendong & Li, Liang & Xu, Jianqiang & Tan, Qiong, 2021. "Study on the environmental adaptability of lithium-ion battery powered UAV under extreme temperature conditions," Energy, Elsevier, vol. 219(C).
    14. Al-Zareer, Maan & Dincer, Ibrahim & Rosen, Marc A., 2019. "Comparative assessment of new liquid-to-vapor type battery cooling systems," Energy, Elsevier, vol. 188(C).
    15. Borge-Diez, David & Icaza, Daniel & Açıkkalp, Emin & Amaris, Hortensia, 2021. "Combined vehicle to building (V2B) and vehicle to home (V2H) strategy to increase electric vehicle market share," Energy, Elsevier, vol. 237(C).
    16. Ye, Mingzheng & Du, Jianqiang & Wang, Jin & Chen, Lei & Varbanov, Petar Sabev & Klemeš, Jiří Jaromír, 2022. "Investigation on thermal performance of nanofluids in a microchannel with fan-shaped cavities and oval pin fins," Energy, Elsevier, vol. 260(C).
    17. Shen, Dongxu & Wu, Lifeng & Kang, Guoqing & Guan, Yong & Peng, Zhen, 2021. "A novel online method for predicting the remaining useful life of lithium-ion batteries considering random variable discharge current," Energy, Elsevier, vol. 218(C).
    18. Zuo, Wei & Li, Dexin & Li, Qingqing & Cheng, Qianju & Huang, Yuhan, 2024. "Effects of intermittent pulsating flow on the performance of multi-channel cold plate in electric vehicle lithium-ion battery pack," Energy, Elsevier, vol. 294(C).
    19. Kim, Dong-Min & Lee, Soo-Gyung & Kim, Dae-Kee & Park, Min-Ro & Lim, Myung-Seop, 2022. "Sizing and optimization process of hybrid electric propulsion system for heavy-duty vehicle based on Gaussian process modeling considering traction motor characteristics," Renewable and Sustainable Energy Reviews, Elsevier, vol. 161(C).
    20. Qaderi, Alireza & Veysi, Farzad, 2022. "Investigation of a water-NEPCM cooling thermal management system for cylindrical 18650 Li-ion batteries," Energy, Elsevier, vol. 244(PA).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:16:y:2023:i:5:p:2196-:d:1079496. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.