IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v261y2022ipas0360544222019922.html
   My bibliography  Save this article

Investigations on a novel cold plate achieved by topology optimization for lithium-ion batteries

Author

Listed:
  • Guo, Chao
  • Liu, Huan-ling
  • Guo, Qi
  • Shao, Xiao-dong
  • Zhu, Ming-liang

Abstract

A necessary research topic about thermal management design of lithium-ion batteries has been attracted extensive attentions. A novel cold plate designed by topology optimization method for lithium-ion batteries under 3 C discharge rate is proposed in this paper. Different types of topology mini-channel models are obtained by using double objective optimization functions. The numerical simulation is realized by three-dimensional electrochemical-thermal coupling model in COMSOL Multiphysics 5.4. The effects of cold plate type, channel depth and mass flow rate on lithium-ion batteries are studied, and the cooling performance is evaluated. Compared with the straight mini-channel, the topology mini-channel cooling performance can be improved by 61.82%. The topology mini-channel with four stagger-inlet, flow depth of 4 mm, inlet width of 6 mm and mass flow rate of 3 × 10−3 kg s−1 is considered as the best choice for cooling 20 Ah pouch type LiFePO4 battery, and the pressure drop, j/f factor and heat transfer coefficient are 17.5 Pa, 0.41 and 1068.55 W m−2 K−1, respectively. Finally, the optimal topology configuration is tested experimentally, and the experimental results prove the correctness of the simulation results.

Suggested Citation

  • Guo, Chao & Liu, Huan-ling & Guo, Qi & Shao, Xiao-dong & Zhu, Ming-liang, 2022. "Investigations on a novel cold plate achieved by topology optimization for lithium-ion batteries," Energy, Elsevier, vol. 261(PA).
    • Handle: RePEc:eee:energy:v:261:y:2022:i:pa:s0360544222019922
    DOI: 10.1016/j.energy.2022.125097
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544222019922
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2022.125097?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Zhang, Xinghui & Li, Zhao & Luo, Lingai & Fan, Yilin & Du, Zhengyu, 2022. "A review on thermal management of lithium-ion batteries for electric vehicles," Energy, Elsevier, vol. 238(PA).
    2. Fawaz, Ahmad & Hua, Yuchao & Le Corre, Steven & Fan, Yilin & Luo, Lingai, 2022. "Topology optimization of heat exchangers: A review," Energy, Elsevier, vol. 252(C).
    3. Fotouhi, Abbas & Auger, Daniel J. & Propp, Karsten & Longo, Stefano & Wild, Mark, 2016. "A review on electric vehicle battery modelling: From Lithium-ion toward Lithium–Sulphur," Renewable and Sustainable Energy Reviews, Elsevier, vol. 56(C), pages 1008-1021.
    4. Zhou, Zhizuan & Wang, Dong & Peng, Yang & Li, Maoyu & Wang, Boxuan & Cao, Bei & Yang, Lizhong, 2022. "Experimental study on the thermal management performance of phase change material module for the large format prismatic lithium-ion battery," Energy, Elsevier, vol. 238(PC).
    5. Jin, Xianrong & Duan, Xiting & Jiang, Wenjuan & Wang, Yan & Zou, Youlan & Lei, Weixin & Sun, Lizhong & Ma, Zengsheng, 2021. "Structural design of a composite board/heat pipe based on the coupled electro-chemical-thermal model in battery thermal management system," Energy, Elsevier, vol. 216(C).
    6. Chen, Yiming & Chen, Kai & Dong, Yuan & Wu, Xiaoling, 2022. "Bidirectional symmetrical parallel mini-channel cold plate for energy efficient cooling of large battery packs," Energy, Elsevier, vol. 242(C).
    7. Bai, Fanfei & Chen, Mingbiao & Song, Wenji & Yu, Qinghua & Li, Yongliang & Feng, Ziping & Ding, Yulong, 2019. "Investigation of thermal management for lithium-ion pouch battery module based on phase change slurry and mini channel cooling plate," Energy, Elsevier, vol. 167(C), pages 561-574.
    8. Chen, Kai & Wu, Weixiong & Yuan, Fang & Chen, Lin & Wang, Shuangfeng, 2019. "Cooling efficiency improvement of air-cooled battery thermal management system through designing the flow pattern," Energy, Elsevier, vol. 167(C), pages 781-790.
    9. Sheng, Lei & Zhang, Hengyun & Su, Lin & Zhang, Zhendong & Zhang, Hua & Li, Kang & Fang, Yidong & Ye, Wen, 2021. "Effect analysis on thermal profile management of a cylindrical lithium-ion battery utilizing a cellular liquid cooling jacket," Energy, Elsevier, vol. 220(C).
    10. He, Ziqiang & Yan, Yunfei & Zhang, Zhien, 2021. "Thermal management and temperature uniformity enhancement of electronic devices by micro heat sinks: A review," Energy, Elsevier, vol. 216(C).
    11. Wang, Fangxian & Cao, Jiahao & Ling, Ziye & Zhang, Zhengguo & Fang, Xiaoming, 2020. "Experimental and simulative investigations on a phase change material nano-emulsion-based liquid cooling thermal management system for a lithium-ion battery pack," Energy, Elsevier, vol. 207(C).
    12. Akinlabi, A.A. Hakeem & Solyali, Davut, 2020. "Configuration, design, and optimization of air-cooled battery thermal management system for electric vehicles: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 125(C).
    13. Wang, Tao & Tseng, K.J. & Zhao, Jiyun & Wei, Zhongbao, 2014. "Thermal investigation of lithium-ion battery module with different cell arrangement structures and forced air-cooling strategies," Applied Energy, Elsevier, vol. 134(C), pages 229-238.
    14. Liu, Huan-ling & Shi, Hang-bo & Shen, Han & Xie, Gongnan, 2019. "The performance management of a Li-ion battery by using tree-like mini-channel heat sinks: Experimental and numerical optimization," Energy, Elsevier, vol. 189(C).
    15. Zhang, Yuntian & Zuo, Wei & E, Jiaqiang & Li, Jing & Li, Qingqing & Sun, Ke & Zhou, Kun & Zhang, Guangde, 2022. "Performance comparison between straight channel cold plate and inclined channel cold plate for thermal management of a prismatic LiFePO4 battery," Energy, Elsevier, vol. 248(C).
    16. Xu, Meng & Zhang, Zhuqian & Wang, Xia & Jia, Li & Yang, Lixin, 2015. "A pseudo three-dimensional electrochemical–thermal model of a prismatic LiFePO4 battery during discharge process," Energy, Elsevier, vol. 80(C), pages 303-317.
    17. Huang, Zonghou & Shen, Ting & Jin, Kaiqiang & Sun, Jinhua & Wang, Qingsong, 2022. "Heating power effect on the thermal runaway characteristics of large-format lithium ion battery with Li(Ni1/3Co1/3Mn1/3)O2 as cathode," Energy, Elsevier, vol. 239(PA).
    18. Jouhara, Hussam & Khordehgah, Navid & Serey, Nicolas & Almahmoud, Sulaiman & Lester, Stephen P. & Machen, Daniel & Wrobel, Luiz, 2019. "Applications and thermal management of rechargeable batteries for industrial applications," Energy, Elsevier, vol. 170(C), pages 849-861.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Pan, Yue & Kong, Xiangdong & Yuan, Yuebo & Sun, Yukun & Han, Xuebing & Yang, Hongxin & Zhang, Jianbiao & Liu, Xiaoan & Gao, Panlong & Li, Yihui & Lu, Languang & Ouyang, Minggao, 2023. "Detecting the foreign matter defect in lithium-ion batteries based on battery pilot manufacturing line data analyses," Energy, Elsevier, vol. 262(PB).
    2. Li, Li & Ling, Lei & Xie, Yajun & Zhou, Wencai & Wang, Tianbo & Zhang, Lanchun & Bei, Shaoyi & Zheng, Keqing & Xu, Qiang, 2023. "Comparative study of thermal management systems with different cooling structures for cylindrical battery modules: Side-cooling vs. terminal-cooling," Energy, Elsevier, vol. 274(C).
    3. Hu, Kaibin & Wang, Xiaobo & Zhong, Shengquan & Lu, Cheng & Yu, Bocheng & Yang, Li & Rao, Yu, 2024. "Optimization of turbine blade trailing edge cooling using self-organized geometries and multi-objective approaches," Energy, Elsevier, vol. 289(C).
    4. Shan, Shuai & Li, Li & Xu, Qiang & Ling, Lei & Xie, Yajun & Wang, Hongkang & Zheng, Keqing & Zhang, Lanchun & Bei, Shaoyi, 2023. "Numerical investigation of a compact and lightweight thermal management system with axially mounted cooling tubes for cylindrical lithium-ion battery module," Energy, Elsevier, vol. 274(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Yang, Huizhu & Li, Mingxuan & Wang, Zehui & Ma, Binjian, 2023. "A compact and lightweight hybrid liquid cooling system coupling with Z-type cold plates and PCM composite for battery thermal management," Energy, Elsevier, vol. 263(PE).
    2. Shan, Shuai & Li, Li & Xu, Qiang & Ling, Lei & Xie, Yajun & Wang, Hongkang & Zheng, Keqing & Zhang, Lanchun & Bei, Shaoyi, 2023. "Numerical investigation of a compact and lightweight thermal management system with axially mounted cooling tubes for cylindrical lithium-ion battery module," Energy, Elsevier, vol. 274(C).
    3. Guo, Zengjia & Xu, Qidong & Wang, Yang & Zhao, Tianshou & Ni, Meng, 2023. "Battery thermal management system with heat pipe considering battery aging effect," Energy, Elsevier, vol. 263(PE).
    4. Fan, Zhaohui & Gao, Renjing & Liu, Shutian, 2022. "Thermal conductivity enhancement and thermal saturation elimination designs of battery thermal management system for phase change materials based on triply periodic minimal surface," Energy, Elsevier, vol. 259(C).
    5. Peizheng Li & Jiapei Zhao & Shuai Zhou & Jiabin Duan & Xinke Li & Houcheng Zhang & Jinliang Yuan, 2023. "Design and Optimization of a Liquid Cooling Thermal Management System with Flow Distributors and Spiral Channel Cooling Plates for Lithium-Ion Batteries," Energies, MDPI, vol. 16(5), pages 1-23, February.
    6. Li, Dexin & Zuo, Wei & Li, Qingqing & Zhang, Guangde & Zhou, Kun & E, Jiaqiang, 2023. "Effects of pulsating flow on the performance of multi-channel cold plate for thermal management of lithium-ion battery pack," Energy, Elsevier, vol. 273(C).
    7. Wang, Huaibin & Wang, Shuyu & Feng, Xuning & Zhang, Xuan & Dai, Kangwei & Sheng, Jun & Zhao, Zhenyang & Du, Zhiming & Zhang, Zelin & Shen, Kai & Xu, Chengshan & Wang, Qinzheng & Sun, Xiaoyu & Li, Yanl, 2021. "An experimental study on the thermal characteristics of the Cell-To-Pack system," Energy, Elsevier, vol. 227(C).
    8. Qaderi, Alireza & Veysi, Farzad, 2022. "Investigation of a water-NEPCM cooling thermal management system for cylindrical 18650 Li-ion batteries," Energy, Elsevier, vol. 244(PA).
    9. Lin, Xiang-Wei & Li, Yu-Bai & Wu, Wei-Tao & Zhou, Zhi-Fu & Chen, Bin, 2024. "Advances on two-phase heat transfer for lithium-ion battery thermal management," Renewable and Sustainable Energy Reviews, Elsevier, vol. 189(PB).
    10. Shen, Zu-Guo & Chen, Shuai & Liu, Xun & Chen, Ben, 2021. "A review on thermal management performance enhancement of phase change materials for vehicle lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 148(C).
    11. Wu, Nan & Ye, Xiaolin & Li, Junjie & Lin, Boshen & Zhou, Xuelong & Yu, Bin, 2021. "Passive thermal management systems employing hydrogel for the large-format lithium-ion cell: A systematic study," Energy, Elsevier, vol. 231(C).
    12. Zuo, Wei & Zhang, Yuntian & E, Jiaqiang & Li, Jing & Li, Qingqing & Zhang, Guangde, 2022. "Performance comparison between single S-channel and double S-channel cold plate for thermal management of a prismatic LiFePO4 battery," Renewable Energy, Elsevier, vol. 192(C), pages 46-57.
    13. Liu, Huan-ling & Shi, Hang-bo & Shen, Han & Xie, Gongnan, 2019. "The performance management of a Li-ion battery by using tree-like mini-channel heat sinks: Experimental and numerical optimization," Energy, Elsevier, vol. 189(C).
    14. Akula, Rajesh & Balaji, C., 2022. "Thermal management of 18650 Li-ion battery using novel fins–PCM–EG composite heat sinks," Applied Energy, Elsevier, vol. 316(C).
    15. Kaur, Inderjot & Singh, Prashant, 2023. "Progress in minichannel-based thermal management of lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 187(C).
    16. Junhao Dong & Xipo Lu & Yang Sun & Vladislav Mitin & Huaping Xu & Wei Kong, 2022. "Design of Battery Thermal Management System with Considering the Longitudinal and Transverse Temperature Difference," Energies, MDPI, vol. 15(19), pages 1-13, October.
    17. Al-Zareer, Maan & Dincer, Ibrahim & Rosen, Marc A., 2019. "Comparative assessment of new liquid-to-vapor type battery cooling systems," Energy, Elsevier, vol. 188(C).
    18. Murali, G. & Sravya, G.S.N. & Jaya, J. & Naga Vamsi, V., 2021. "A review on hybrid thermal management of battery packs and it's cooling performance by enhanced PCM," Renewable and Sustainable Energy Reviews, Elsevier, vol. 150(C).
    19. Li, Li & Ling, Lei & Xie, Yajun & Zhou, Wencai & Wang, Tianbo & Zhang, Lanchun & Bei, Shaoyi & Zheng, Keqing & Xu, Qiang, 2023. "Comparative study of thermal management systems with different cooling structures for cylindrical battery modules: Side-cooling vs. terminal-cooling," Energy, Elsevier, vol. 274(C).
    20. Zuo, Wei & Li, Dexin & Li, Qingqing & Cheng, Qianju & Huang, Yuhan, 2024. "Effects of intermittent pulsating flow on the performance of multi-channel cold plate in electric vehicle lithium-ion battery pack," Energy, Elsevier, vol. 294(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:261:y:2022:i:pa:s0360544222019922. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.