IDEAS home Printed from https://ideas.repec.org/a/eee/rensus/v154y2022ics1364032121011369.html
   My bibliography  Save this article

A critical review of recent advancements in continuous flow reactors and prominent integrated microreactors for biodiesel production

Author

Listed:
  • R, Gopi
  • Thangarasu, Vinoth
  • Vinayakaselvi M, Angkayarkan
  • Ramanathan, Anand

Abstract

Biodiesel is eco-friendly, less toxic and one of the most researched biofuels in recent years to reduce our reliance on fossil fuels and minimize emissions. The various problems associated with batch-type reactors are longer residence time, higher operating costs, and energy consumption with low production efficiency. Researchers are now focusing on continuous flow biodiesel production techniques to overcome problems in batch reactors. This paper highlights various reactors used in continuous flow biodiesel synthesis, catalyst mechanism, hybrid reactors technique and separation methods. Various continuous flow reactors used in biodiesel production have been discussed and the microreactor was intensively elaborated. Compared to traditional reactors, microreactor technology exhibits higher efficiency, improved mixing, high heat and mass transfer rates due to a high surface-area-to-volume ratio and short diffusion distance. The parameters that influence the liquid-liquid phase flow patterns in the microreactors include mixer type, channel size, internal configuration reaction time, reaction temperature, and alcohol to oil ratio. Post-treatment techniques help to improve the quality of the biodiesel and utilization of by-products has been discussed. The limitations and practical implications prevailing in the microreactors help improve the reactor techniques forward in large-scale production. Finally, the review addresses future directions in bridging the gap in current research on microreactors for better yield and high biodiesel quality.

Suggested Citation

  • R, Gopi & Thangarasu, Vinoth & Vinayakaselvi M, Angkayarkan & Ramanathan, Anand, 2022. "A critical review of recent advancements in continuous flow reactors and prominent integrated microreactors for biodiesel production," Renewable and Sustainable Energy Reviews, Elsevier, vol. 154(C).
  • Handle: RePEc:eee:rensus:v:154:y:2022:i:c:s1364032121011369
    DOI: 10.1016/j.rser.2021.111869
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S1364032121011369
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.rser.2021.111869?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Su, Chia-Hung, 2013. "Recoverable and reusable hydrochloric acid used as a homogeneous catalyst for biodiesel production," Applied Energy, Elsevier, vol. 104(C), pages 503-509.
    2. Sokač, Tea & Gojun, Martin & Tušek, Ana Jurinjak & Šalić, Anita & Zelić, Bruno, 2020. "Purification of biodiesel produced by lipase catalysed transesterification by ultrafiltration: Selection of membranes and analysis of membrane blocking mechanisms," Renewable Energy, Elsevier, vol. 159(C), pages 642-651.
    3. Dhawane, Sumit H. & Kumar, Tarkeshwar & Halder, Gopinath, 2016. "Biodiesel synthesis from Hevea brasiliensis oil employing carbon supported heterogeneous catalyst: Optimization by Taguchi method," Renewable Energy, Elsevier, vol. 89(C), pages 506-514.
    4. Tran, Dang-Thuan & Chang, Jo-Shu & Lee, Duu-Jong, 2017. "Recent insights into continuous-flow biodiesel production via catalytic and non-catalytic transesterification processes," Applied Energy, Elsevier, vol. 185(P1), pages 376-409.
    5. Ming-Chien Hsiao & Peir-Horng Liao & Nguyen Vu Lan & Shuhn-Shyurng Hou, 2021. "Enhancement of Biodiesel Production from High-Acid-Value Waste Cooking Oil via a Microwave Reactor Using a Homogeneous Alkaline Catalyst," Energies, MDPI, vol. 14(2), pages 1-11, January.
    6. Marta Ramos & Ana Paula Soares Dias & Jaime Filipe Puna & João Gomes & João Carlos Bordado, 2019. "Biodiesel Production Processes and Sustainable Raw Materials," Energies, MDPI, vol. 12(23), pages 1-30, November.
    7. Veljković, Vlada B. & Banković-Ilić, Ivana B. & Stamenković, Olivera S., 2015. "Purification of crude biodiesel obtained by heterogeneously-catalyzed transesterification," Renewable and Sustainable Energy Reviews, Elsevier, vol. 49(C), pages 500-516.
    8. Gholami, Ali & Pourfayaz, Fathollah & Hajinezhad, Ahmad & Mohadesi, Majid, 2019. "Biodiesel production from Norouzak (Salvia leriifolia) oil using choline hydroxide catalyst in a microchannel reactor," Renewable Energy, Elsevier, vol. 136(C), pages 993-1001.
    9. Samuel Santos & Luís Nobre & João Gomes & Jaime Puna & Rosa Quinta-Ferreira & João Bordado, 2019. "Soybean Oil Transesterification for Biodiesel Production with Micro-Structured Calcium Oxide (CaO) from Natural Waste Materials as a Heterogeneous Catalyst," Energies, MDPI, vol. 12(24), pages 1-10, December.
    10. Mohadesi, Majid & Aghel, Babak & Maleki, Mahmoud & Ansari, Ahmadreza, 2019. "Production of biodiesel from waste cooking oil using a homogeneous catalyst: Study of semi-industrial pilot of microreactor," Renewable Energy, Elsevier, vol. 136(C), pages 677-682.
    11. Yuan, Xingzhong & Liu, Jia & Zeng, Guangming & Shi, Jingang & Tong, Jingyi & Huang, Guohe, 2008. "Optimization of conversion of waste rapeseed oil with high FFA to biodiesel using response surface methodology," Renewable Energy, Elsevier, vol. 33(7), pages 1678-1684.
    12. Gojun, Martin & Šalić, Anita & Zelić, Bruno, 2021. "Integrated microsystems for lipase-catalyzed biodiesel production and glycerol removal by extraction or ultrafiltration," Renewable Energy, Elsevier, vol. 180(C), pages 213-221.
    13. Tan, Yie Hua & Abdullah, Mohammad Omar & Kansedo, Jibrail & Mubarak, Nabisab Mujawar & Chan, Yen San & Nolasco-Hipolito, Cirilo, 2019. "Biodiesel production from used cooking oil using green solid catalyst derived from calcined fusion waste chicken and fish bones," Renewable Energy, Elsevier, vol. 139(C), pages 696-706.
    14. Babu, D. & Thangarasu, Vinoth & Ramanathan, Anand, 2020. "Artificial neural network approach on forecasting diesel engine characteristics fuelled with waste frying oil biodiesel," Applied Energy, Elsevier, vol. 263(C).
    15. Arumugam, A. & Ponnusami, V., 2014. "Biodiesel production from Calophyllum inophyllum oil using lipase producing Rhizopus oryzae cells immobilized within reticulated foams," Renewable Energy, Elsevier, vol. 64(C), pages 276-282.
    16. Aghel, Babak & Mohadesi, Majid & Ansari, Ahmadreza & Maleki, Mahmoud, 2019. "Pilot-scale production of biodiesel from waste cooking oil using kettle limescale as a heterogeneous catalyst," Renewable Energy, Elsevier, vol. 142(C), pages 207-214.
    17. Choedkiatsakul, I. & Ngaosuwan, K. & Assabumrungrat, S. & Mantegna, S. & Cravotto, G., 2015. "Biodiesel production in a novel continuous flow microwave reactor," Renewable Energy, Elsevier, vol. 83(C), pages 25-29.
    18. Antar, Mohammed & Lyu, Dongmei & Nazari, Mahtab & Shah, Ateeq & Zhou, Xiaomin & Smith, Donald L., 2021. "Biomass for a sustainable bioeconomy: An overview of world biomass production and utilization," Renewable and Sustainable Energy Reviews, Elsevier, vol. 139(C).
    19. García-Martín, Juan Francisco & Barrios, Carmen C. & Alés-Álvarez, Francisco-Javier & Dominguez-Sáez, Aida & Alvarez-Mateos, Paloma, 2018. "Biodiesel production from waste cooking oil in an oscillatory flow reactor. Performance as a fuel on a TDI diesel engine," Renewable Energy, Elsevier, vol. 125(C), pages 546-556.
    20. Koh, May Ying & Mohd. Ghazi, Tinia Idaty, 2011. "A review of biodiesel production from Jatropha curcas L. oil," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(5), pages 2240-2251, June.
    21. Hajjari, Masoumeh & Tabatabaei, Meisam & Aghbashlo, Mortaza & Ghanavati, Hossein, 2017. "A review on the prospects of sustainable biodiesel production: A global scenario with an emphasis on waste-oil biodiesel utilization," Renewable and Sustainable Energy Reviews, Elsevier, vol. 72(C), pages 445-464.
    22. Živković, Snežana B. & Veljković, Milan V. & Banković-Ilić, Ivana B. & Krstić, Ivan M. & Konstantinović, Sandra S. & Ilić, Slavica B. & Avramović, Jelena M. & Stamenković, Olivera S. & Veljković, Vlad, 2017. "Technological, technical, economic, environmental, social, human health risk, toxicological and policy considerations of biodiesel production and use," Renewable and Sustainable Energy Reviews, Elsevier, vol. 79(C), pages 222-247.
    23. Yao, Xingjun & Zhang, Yan & Du, Lingyun & Liu, Junhai & Yao, Jianfeng, 2015. "Review of the applications of microreactors," Renewable and Sustainable Energy Reviews, Elsevier, vol. 47(C), pages 519-539.
    24. Gupta, Jharna & Agarwal, Madhu & Dalai, A.K., 2019. "Intensified transesterification of mixture of edible and nonedible oils in reverse flow helical coil reactor for biodiesel production," Renewable Energy, Elsevier, vol. 134(C), pages 509-525.
    25. Singh, S.P. & Singh, Dipti, 2010. "Biodiesel production through the use of different sources and characterization of oils and their esters as the substitute of diesel: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 14(1), pages 200-216, January.
    26. Aghbashlo, Mortaza & Khounani, Zahra & Hosseinzadeh-Bandbafha, Homa & Gupta, Vijai Kumar & Amiri, Hamid & Lam, Su Shiung & Morosuk, Tatiana & Tabatabaei, Meisam, 2021. "Exergoenvironmental analysis of bioenergy systems: A comprehensive review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 149(C).
    27. Mohadesi, Majid & Gouran, Ashkan & Dehghan Dehnavi, Amir, 2021. "Biodiesel production using low cost material as high effective catalyst in a microreactor," Energy, Elsevier, vol. 219(C).
    28. Hassan, Aso A. & Smith, Joseph D., 2020. "Investigation of microwave-assisted transesterification reactor of waste cooking oil," Renewable Energy, Elsevier, vol. 162(C), pages 1735-1746.
    29. Narowska, Beata & Kułażyński, Marek & Łukaszewicz, Marcin & Burchacka, Ewa, 2019. "Use of activated carbons as catalyst supports for biodiesel production," Renewable Energy, Elsevier, vol. 135(C), pages 176-185.
    30. Avhad, M.R. & Marchetti, J.M., 2015. "A review on recent advancement in catalytic materials for biodiesel production," Renewable and Sustainable Energy Reviews, Elsevier, vol. 50(C), pages 696-718.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Yang, Huayu & Yan, Bowen & Chen, Wei & Fan, Daming, 2023. "Prediction and innovation of sustainable continuous flow microwave processing based on numerical simulations: A systematic review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 175(C).
    2. Sun, Xun & Liu, Shuai & Manickam, Sivakumar & Tao, Yang & Yoon, Joon Yong & Xuan, Xiaoxu, 2023. "Intensification of biodiesel production by hydrodynamic cavitation: A critical review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 179(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Monteiro, Rodolpho R.C. & Arana-Peña, Sara & da Rocha, Thays N. & Miranda, Letícia P. & Berenguer-Murcia, Ángel & Tardioli, Paulo W. & dos Santos, José C.S. & Fernandez-Lafuente, Roberto, 2021. "Liquid lipase preparations designed for industrial production of biodiesel. Is it really an optimal solution?," Renewable Energy, Elsevier, vol. 164(C), pages 1566-1587.
    2. Rajaeifar, Mohammad Ali & Abdi, Reza & Tabatabaei, Meisam, 2017. "Expanded polystyrene waste application for improving biodiesel environmental performance parameters from life cycle assessment point of view," Renewable and Sustainable Energy Reviews, Elsevier, vol. 74(C), pages 278-298.
    3. Behdad Shadidi & Gholamhassan Najafi & Mohammad Ali Zolfigol, 2022. "A Review of the Existing Potentials in Biodiesel Production in Iran," Sustainability, MDPI, vol. 14(6), pages 1-18, March.
    4. Suherman Suherman & Ilmi Abdullah & Muhammad Sabri & Arridina Susan Silitonga, 2023. "Evaluation of Physicochemical Properties Composite Biodiesel from Waste Cooking Oil and Schleichera oleosa Oil," Energies, MDPI, vol. 16(15), pages 1-20, August.
    5. Avhad, M.R. & Marchetti, J.M., 2015. "A review on recent advancement in catalytic materials for biodiesel production," Renewable and Sustainable Energy Reviews, Elsevier, vol. 50(C), pages 696-718.
    6. Shelare, Sagar D. & Belkhode, Pramod N. & Nikam, Keval Chandrakant & Jathar, Laxmikant D. & Shahapurkar, Kiran & Soudagar, Manzoore Elahi M. & Veza, Ibham & Khan, T.M. Yunus & Kalam, M.A. & Nizami, Ab, 2023. "Biofuels for a sustainable future: Examining the role of nano-additives, economics, policy, internet of things, artificial intelligence and machine learning technology in biodiesel production," Energy, Elsevier, vol. 282(C).
    7. Rafael Estevez & Laura Aguado-Deblas & Francisco J. López-Tenllado & Carlos Luna & Juan Calero & Antonio A. Romero & Felipa M. Bautista & Diego Luna, 2022. "Biodiesel Is Dead: Long Life to Advanced Biofuels—A Comprehensive Critical Review," Energies, MDPI, vol. 15(9), pages 1-39, April.
    8. Ambat, Indu & Srivastava, Varsha & Sillanpää, Mika, 2018. "Recent advancement in biodiesel production methodologies using various feedstock: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 90(C), pages 356-369.
    9. Silitonga, A.S. & Atabani, A.E. & Mahlia, T.M.I. & Masjuki, H.H. & Badruddin, Irfan Anjum & Mekhilef, S., 2011. "A review on prospect of Jatropha curcas for biodiesel in Indonesia," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(8), pages 3733-3756.
    10. Seffati, Kambiz & Esmaeili, Hossein & Honarvar, Bizhan & Esfandiari, Nadia, 2020. "AC/CuFe2O4@CaO as a novel nanocatalyst to produce biodiesel from chicken fat," Renewable Energy, Elsevier, vol. 147(P1), pages 25-34.
    11. Mofijur, M. & Atabani, A.E. & Masjuki, H.H. & Kalam, M.A. & Masum, B.M., 2013. "A study on the effects of promising edible and non-edible biodiesel feedstocks on engine performance and emissions production: A comparative evaluation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 23(C), pages 391-404.
    12. Azad, A.K. & Rasul, M.G. & Khan, M.M.K. & Sharma, Subhash C. & Mofijur, M. & Bhuiya, M.M.K., 2016. "Prospects, feedstocks and challenges of biodiesel production from beauty leaf oil and castor oil: A nonedible oil sources in Australia," Renewable and Sustainable Energy Reviews, Elsevier, vol. 61(C), pages 302-318.
    13. Thangarasu, Vinoth & M, Angkayarkan Vinayakaselvi & Ramanathan, Anand, 2021. "Artificial neural network approach for parametric investigation of biodiesel synthesis using biocatalyst and engine characteristics of diesel engine fuelled with Aegle Marmelos Correa biodiesel," Energy, Elsevier, vol. 230(C).
    14. Bhuiya, M.M.K. & Rasul, M.G. & Khan, M.M.K. & Ashwath, N. & Azad, A.K., 2016. "Prospects of 2nd generation biodiesel as a sustainable fuel—Part: 1 selection of feedstocks, oil extraction techniques and conversion technologies," Renewable and Sustainable Energy Reviews, Elsevier, vol. 55(C), pages 1109-1128.
    15. Bora, Akash Pratim & Dhawane, Sumit H. & Anupam, Kumar & Halder, Gopinath, 2018. "Biodiesel synthesis from Mesua ferrea oil using waste shell derived carbon catalyst," Renewable Energy, Elsevier, vol. 121(C), pages 195-204.
    16. Borugadda, Venu Babu & Goud, Vaibhav V., 2012. "Biodiesel production from renewable feedstocks: Status and opportunities," Renewable and Sustainable Energy Reviews, Elsevier, vol. 16(7), pages 4763-4784.
    17. Ella Cebisa Linganiso & Boitumelo Tlhaole & Lindokuhle Precious Magagula & Silas Dziike & Linda Zikhona Linganiso & Tshwafo Elias Motaung & Nosipho Moloto & Zikhona Nobuntu Tetana, 2022. "Biodiesel Production from Waste Oils: A South African Outlook," Sustainability, MDPI, vol. 14(4), pages 1-21, February.
    18. Khozeymeh Nezhad, Marziyeh & Aghaei, Hamidreza, 2021. "Tosylated cloisite as a new heterofunctional carrier for covalent immobilization of lipase and its utilization for production of biodiesel from waste frying oil," Renewable Energy, Elsevier, vol. 164(C), pages 876-888.
    19. Liu, Shen & Colson, Gregory & Wetzstein, Michael, 2018. "Biodiesel investment in a disruptive tax-credit policy environment," Energy Policy, Elsevier, vol. 123(C), pages 19-30.
    20. Hoang, Anh Tuan & Tabatabaei, Meisam & Aghbashlo, Mortaza & Carlucci, Antonio Paolo & Ölçer, Aykut I. & Le, Anh Tuan & Ghassemi, Abbas, 2021. "Rice bran oil-based biodiesel as a promising renewable fuel alternative to petrodiesel: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 135(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:rensus:v:154:y:2022:i:c:s1364032121011369. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/600126/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.