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Optimal batch sizing in a multi-stage production system with rework consideration

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  • Sarker, Bhaba R.
  • Jamal, A.M.M.
  • Mondal, Sanjay

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  • Sarker, Bhaba R. & Jamal, A.M.M. & Mondal, Sanjay, 2008. "Optimal batch sizing in a multi-stage production system with rework consideration," European Journal of Operational Research, Elsevier, vol. 184(3), pages 915-929, February.
    • Handle: RePEc:eee:ejores:v:184:y:2008:i:3:p:915-929
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    References listed on IDEAS

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    1. Sarker, Bhaba R. & Coates, Eyler Robert, 1997. "Manufacturing setup cost reduction under variable lead times and finite opportunities for investment," International Journal of Production Economics, Elsevier, vol. 49(3), pages 237-247, May.
    2. Harry Groenevelt & Liliane Pintelon & Abraham Seidmann, 1992. "Production Lot Sizing with Machine Breakdowns," Management Science, INFORMS, vol. 38(1), pages 104-123, January.
    3. Duri, Christelle & Frein, Yannick & Lee, Hyo-Seong, 2000. "Performance evaluation and design of a CONWIP system with inspections," International Journal of Production Economics, Elsevier, vol. 64(1-3), pages 219-229, March.
    4. Hyun Kim, Chang & Hong, Yushin, 1999. "An optimal production run length in deteriorating production processes," International Journal of Production Economics, Elsevier, vol. 58(2), pages 183-189, January.
    5. Abdel-Malek, Layek & Asadathorn, Nutthapol, 1996. "An analytical approach to process planning with rework option," International Journal of Production Economics, Elsevier, vol. 46(1), pages 511-520, December.
    6. Hau L. Lee, 1992. "Lot Sizing to Reduce Capacity Utilization in a Production Process with Defective Items, Process Corrections, and Rework," Management Science, INFORMS, vol. 38(9), pages 1314-1328, September.
    7. Salameh, M. K. & Jaber, M. Y., 2000. "Economic production quantity model for items with imperfect quality," International Journal of Production Economics, Elsevier, vol. 64(1-3), pages 59-64, March.
    8. Evan L. Porteus, 1985. "Investing in Reduced Setups in the EOQ Model," Management Science, INFORMS, vol. 31(8), pages 998-1010, August.
    9. Agnihothri, Saligrama R. & Kenett, Ron S., 1995. "The impact of defects on a process with rework," European Journal of Operational Research, Elsevier, vol. 80(2), pages 308-327, January.
    10. Evan L. Porteus, 1986. "Optimal Lot Sizing, Process Quality Improvement and Setup Cost Reduction," Operations Research, INFORMS, vol. 34(1), pages 137-144, February.
    11. Kut C. So & Christopher S. Tang, 1995. "Optimal Operating Policy for a Bottleneck with Random Rework," Management Science, INFORMS, vol. 41(4), pages 620-636, April.
    12. Jaber, Mohamad Y. & Bonney, Maurice, 2003. "Lot sizing with learning and forgetting in set-ups and in product quality," International Journal of Production Economics, Elsevier, vol. 83(1), pages 95-111, January.
    13. Hong, Sung Hoon & Kim, Sang Boo & Kwon, Hyuck Moo & Lee, Min Koo, 1998. "Economic design of screening procedures when the rejected items are reprocessed," European Journal of Operational Research, Elsevier, vol. 108(1), pages 65-73, July.
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    Cited by:

    1. Rung-Hung Su & Ming-Wei Weng & Yung-Fu Huang, 2020. "Innovative maintenance problem in a two-stage production-inventory system with imperfect processes," Annals of Operations Research, Springer, vol. 287(1), pages 379-401, April.
    2. W. Pearn & R. Su & M. Weng & C. Hsu, 2011. "Optimal production run time for two-stage production system with imperfect processes and allowable shortages," Central European Journal of Operations Research, Springer;Slovak Society for Operations Research;Hungarian Operational Research Society;Czech Society for Operations Research;Österr. Gesellschaft für Operations Research (ÖGOR);Slovenian Society Informatika - Section for Operational Research;Croatian Operational Research Society, vol. 19(4), pages 533-545, December.
    3. Seyoung Park & Eun Ryung Lee & Sungchul Lee & Geonwoo Kim, 2019. "Dantzig Type Optimization Method with Applications to Portfolio Selection," Sustainability, MDPI, vol. 11(11), pages 1-32, June.
    4. Liu, Guoli & Li, Feng & Yang, Xianyan & Qiu, Shuang, 2020. "The multi-stage multi-product batch-sizing problem in the steel industry," Applied Mathematics and Computation, Elsevier, vol. 369(C).
    5. Cárdenas-Barrón, Leopoldo Eduardo, 2009. "On optimal batch sizing in a multi-stage production system with rework consideration," European Journal of Operational Research, Elsevier, vol. 196(3), pages 1238-1244, August.
    6. Sarker, Bhaba R. & Diponegoro, Ahmad, 2009. "Optimal production plans and shipment schedules in a supply-chain system with multiple suppliers and multiple buyers," European Journal of Operational Research, Elsevier, vol. 194(3), pages 753-773, May.
    7. Chang Wook Kang & Misbah Ullah & Mitali Sarkar & Muhammad Omair & Biswajit Sarkar, 2019. "A Single-Stage Manufacturing Model with Imperfect Items, Inspections, Rework, and Planned Backorders," Mathematics, MDPI, vol. 7(5), pages 1-18, May.
    8. Gouiaa-Mtibaa, A. & Dellagi, S. & Achour, Z. & Erray, W., 2018. "Integrated Maintenance-Quality policy with rework process under improved imperfect preventive maintenance," Reliability Engineering and System Safety, Elsevier, vol. 173(C), pages 1-11.
    9. Máté Hegyháti & Krisztián Attila Bakon & Tibor Holczinger, 2023. "Optimization with uncertainties: a scheduling example," Central European Journal of Operations Research, Springer;Slovak Society for Operations Research;Hungarian Operational Research Society;Czech Society for Operations Research;Österr. Gesellschaft für Operations Research (ÖGOR);Slovenian Society Informatika - Section for Operational Research;Croatian Operational Research Society, vol. 31(4), pages 1239-1263, December.
    10. Tasdemir, Cagatay & Hiziroglu, Salim, 2019. "Achieving cost efficiency through increased inventory leanness: Evidences from oriented strand board (OSB) industry," International Journal of Production Economics, Elsevier, vol. 208(C), pages 412-433.
    11. Chiu, Yuan-Shyi Peter & Chang, Huei-Hsin, 2014. "Optimal run time for EPQ model with scrap, rework and stochastic breakdowns: A note," Economic Modelling, Elsevier, vol. 37(C), pages 143-148.
    12. Pal, Brojeswar & Sana, Shib Sankar & Chaudhuri, Kripasindhu, 2012. "A three layer multi-item production–inventory model for multiple suppliers and retailers," Economic Modelling, Elsevier, vol. 29(6), pages 2704-2710.
    13. Ata Allah Taleizadeh, 2018. "A constrained integrated imperfect manufacturing-inventory system with preventive maintenance and partial backordering," Annals of Operations Research, Springer, vol. 261(1), pages 303-337, February.
    14. Peter Berling & Danja R. Sonntag, 2022. "Inventory control in production–inventory systems with random yield and rework: The unit‐tracking approach," Production and Operations Management, Production and Operations Management Society, vol. 31(6), pages 2628-2645, June.
    15. Jaber, Mohamad Y. & Khan, Mehmood, 2010. "Managing yield by lot splitting in a serial production line with learning, rework and scrap," International Journal of Production Economics, Elsevier, vol. 124(1), pages 32-39, March.
    16. Mitali Sarkar & Li Pan & Bikash Koli Dey & Biswajit Sarkar, 2020. "Does the Autonomation Policy Really Help in a Smart Production System for Controlling Defective Production?," Mathematics, MDPI, vol. 8(7), pages 1-21, July.
    17. Al-Salamah, Muhammad, 2019. "Economic production quantity in an imperfect manufacturing process with synchronous and asynchronous flexible rework rates," Operations Research Perspectives, Elsevier, vol. 6(C).
    18. Widyadana, Gede Agus & Wee, Hui Ming, 2012. "An economic production quantity model for deteriorating items with multiple production setups and rework," International Journal of Production Economics, Elsevier, vol. 138(1), pages 62-67.
    19. Anna Rotondo & Paul Young & John Geraghty, 2013. "Quality risk prediction at a non-sampling station machine in a multi-product, multi-stage, parallel processing manufacturing system subjected to sequence disorder and multiple stream effects," Annals of Operations Research, Springer, vol. 209(1), pages 255-277, October.
    20. Cheng-Ta Yeh & Louis Cheng-Lu Yeng & Yi-Kuei Lin & Yu-Lun Chao, 2024. "A hybrid method to solve reliability-cost-oriented bi-objective machine configuration problem for a flow shop system," Annals of Operations Research, Springer, vol. 340(1), pages 643-669, September.
    21. Taleizadeh, Ata Allah & Cárdenas-Barrón, Leopoldo Eduardo & Mohammadi, Babak, 2014. "A deterministic multi product single machine EPQ model with backordering, scraped products, rework and interruption in manufacturing process," International Journal of Production Economics, Elsevier, vol. 150(C), pages 9-27.
    22. Waseem Sajjad & Misbah Ullah & Razaullah Khan & Mubashir Hayat, 2022. "Developing a Comprehensive Shipment Policy through Modified EPQ Model Considering Process Imperfections, Transportation Cost, and Backorders," Logistics, MDPI, vol. 6(3), pages 1-20, June.

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