IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v154y2015icp392-401.html
   My bibliography  Save this article

Optimization of steam methane reforming coupled with pressure swing adsorption hydrogen production process by heat integration

Author

Listed:
  • Song, Chunfeng
  • Liu, Qingling
  • Ji, Na
  • Kansha, Yasuki
  • Tsutsumi, Atsushi

Abstract

Hydrogen has been widely researched as a promising alternative fuel. Steam methane reforming (SMR) coupled with pressure swing adsorption (PSA) is one of the most dominant processes for hydrogen production. In order to reduce the energy consumption, a novel energy saving SMR–PSA H2 production process by combining heat integration technology has been put forward. In SMR section, the waste heat of reformer and water–gas-shift (WGS) reactors is recovered to pre-heat feed gas and H2O. In the view of exergy, a compressor is used to achieve a well heat pairing of sensible and latent heat between hot and cold streams. In PSA section, the generated adsorption heat is recovered by heat pump and reused for regeneration of sorbent. In the total process, optimal heat coupling between hot and cold streams is realized. The simulation results indicated that the SMR and PSA sections in the optimized hydrogen production process can save 55.77kJ/mol H2 and 6.01kJ/mol H2, respectively. The total energy consumption of the novel SMR–PSA process can be reduced to 39.5% that of the conventional process.

Suggested Citation

  • Song, Chunfeng & Liu, Qingling & Ji, Na & Kansha, Yasuki & Tsutsumi, Atsushi, 2015. "Optimization of steam methane reforming coupled with pressure swing adsorption hydrogen production process by heat integration," Applied Energy, Elsevier, vol. 154(C), pages 392-401.
    • Handle: RePEc:eee:appene:v:154:y:2015:i:c:p:392-401
    DOI: 10.1016/j.apenergy.2015.05.038
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261915006480
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.apenergy.2015.05.038?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Martínez, I. & Romano, M.C. & Fernández, J.R. & Chiesa, P. & Murillo, R. & Abanades, J.C., 2014. "Process design of a hydrogen production plant from natural gas with CO2 capture based on a novel Ca/Cu chemical loop," Applied Energy, Elsevier, vol. 114(C), pages 192-208.
    2. Boyano, A. & Blanco-Marigorta, A.M. & Morosuk, T. & Tsatsaronis, G., 2011. "Exergoenvironmental analysis of a steam methane reforming process for hydrogen production," Energy, Elsevier, vol. 36(4), pages 2202-2214.
    3. Ebrahim, Mubarak & Kawari, Al-, 2000. "Pinch technology: an efficient tool for chemical-plant energy and capital-cost saving," Applied Energy, Elsevier, vol. 65(1-4), pages 45-49, April.
    4. Kim, Taegyu & Jo, Sungkwon & Song, Young-Hoon & Lee, Dae Hoon, 2014. "Synergetic mechanism of methanol–steam reforming reaction in a catalytic reactor with electric discharges," Applied Energy, Elsevier, vol. 113(C), pages 1692-1699.
    5. Navasa, Maria & Yuan, Jinliang & Sundén, Bengt, 2015. "Computational fluid dynamics approach for performance evaluation of a solid oxide electrolysis cell for hydrogen production," Applied Energy, Elsevier, vol. 137(C), pages 867-876.
    6. He, Yan-Rong & Yan, Fang-Fang & Yu, Han-Qing & Yuan, Shi-Jie & Tong, Zhong-Hua & Sheng, Guo-Ping, 2014. "Hydrogen production in a light-driven photoelectrochemical cell," Applied Energy, Elsevier, vol. 113(C), pages 164-168.
    7. Hajjaji, Noureddine & Pons, Marie-Noëlle & Houas, Ammar & Renaudin, Viviane, 2012. "Exergy analysis: An efficient tool for understanding and improving hydrogen production via the steam methane reforming process," Energy Policy, Elsevier, vol. 42(C), pages 392-399.
    8. Barelli, L. & Bidini, G. & Gallorini, F. & Servili, S., 2008. "Hydrogen production through sorption-enhanced steam methane reforming and membrane technology: A review," Energy, Elsevier, vol. 33(4), pages 554-570.
    9. Hung, T.C. & Shai, T.Y. & Wang, S.K., 1997. "A review of organic rankine cycles (ORCs) for the recovery of low-grade waste heat," Energy, Elsevier, vol. 22(7), pages 661-667.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Xin, Yanbin & Sun, Bing & Zhu, Xiaomei & Yan, Zhiyu & Liu, Hui & Liu, Yongjun, 2016. "Effects of plate electrode materials on hydrogen production by pulsed discharge in ethanol solution," Applied Energy, Elsevier, vol. 181(C), pages 75-82.
    2. Sanusi, Yinka S. & Mokheimer, Esmail M.A., 2019. "Thermo-economic optimization of hydrogen production in a membrane-SMR integrated to ITM-oxy-combustion plant using genetic algorithm," Applied Energy, Elsevier, vol. 235(C), pages 164-176.
    3. Pashchenko, Dmitry, 2019. "Combined methane reforming with a mixture of methane combustion products and steam over a Ni-based catalyst: An experimental and thermodynamic study," Energy, Elsevier, vol. 185(C), pages 573-584.
    4. Wang, Zhe & Fan, Weiyu & Zhang, Guangqing & Dong, Shuang, 2016. "Exergy analysis of methane cracking thermally coupled with chemical looping combustion for hydrogen production," Applied Energy, Elsevier, vol. 168(C), pages 1-12.
    5. Sirui Tong & Bin Miao & Lan Zhang & Siew Hwa Chan, 2022. "Decarbonizing Natural Gas: A Review of Catalytic Decomposition and Carbon Formation Mechanisms," Energies, MDPI, vol. 15(7), pages 1-30, April.
    6. Pashchenko, Dmitry, 2018. "First law energy analysis of thermochemical waste-heat recuperation by steam methane reforming," Energy, Elsevier, vol. 143(C), pages 478-487.
    7. Jang, Won-Jun & Jeong, Dae-Woon & Shim, Jae-Oh & Kim, Hak-Min & Roh, Hyun-Seog & Son, In Hyuk & Lee, Seung Jae, 2016. "Combined steam and carbon dioxide reforming of methane and side reactions: Thermodynamic equilibrium analysis and experimental application," Applied Energy, Elsevier, vol. 173(C), pages 80-91.
    8. Situmorang, Yohanes Andre & Zhao, Zhongkai & An, Ping & Yu, Tao & Rizkiana, Jenny & Abudula, Abuliti & Guan, Guoqing, 2020. "A novel system of biomass-based hydrogen production by combining steam bio-oil reforming and chemical looping process," Applied Energy, Elsevier, vol. 268(C).
    9. Wang, Wanrong & Ma, Yingjie & Maroufmashat, Azadeh & Zhang, Nan & Li, Jie & Xiao, Xin, 2022. "Optimal design of large-scale solar-aided hydrogen production process via machine learning based optimisation framework," Applied Energy, Elsevier, vol. 305(C).
    10. Sun, Zhao & Chen, Shiyi & Ma, Shiwei & Xiang, Wenguo & Song, Quanbin, 2016. "Simulation of the calcium looping process (CLP) for hydrogen, carbon monoxide and acetylene poly-generation with CO2 capture and COS reduction," Applied Energy, Elsevier, vol. 169(C), pages 642-651.
    11. Pashchenko, Dmitry & Makarov, Ivan, 2021. "Carbon deposition in steam methane reforming over a Ni-based catalyst: Experimental and thermodynamic analysis," Energy, Elsevier, vol. 222(C).
    12. Xin, Yanbin & Sun, Bing & Zhu, Xiaomei & Yan, Zhiyu & Liu, Yongjun & Liu, Hui, 2016. "Characteristics of hydrogen produced by pulsed discharge in ethanol solution," Applied Energy, Elsevier, vol. 168(C), pages 122-129.
    13. Hwangbo, Soonho & Lee, In-Beum & Han, Jeehoon, 2017. "Mathematical model to optimize design of integrated utility supply network and future global hydrogen supply network under demand uncertainty," Applied Energy, Elsevier, vol. 195(C), pages 257-267.
    14. Song, Chunfeng & Liu, Qingling & Ji, Na & Deng, Shuai & Zhao, Jun & Kitamura, Yutaka, 2017. "Natural gas purification by heat pump assisted MEA absorption process," Applied Energy, Elsevier, vol. 204(C), pages 353-361.
    15. Lee, Boreum & Lim, Dongjun & Lee, Hyunjun & Byun, Manhee & Lim, Hankwon, 2021. "Techno-economic analysis of H2 energy storage system based on renewable energy certificate," Renewable Energy, Elsevier, vol. 167(C), pages 91-98.
    16. Byun, Manhee & Kim, Heehyang & Lee, Hyunjun & Lim, Dongjun & Lim, Hankwon, 2022. "Conceptual design for methanol steam reforming in serial packed-bed reactors and membrane filters: Economic and environmental perspectives," Energy, Elsevier, vol. 241(C).
    17. Gao, Yuan & Zhang, Shuai & Sun, Hao & Wang, Ruixue & Tu, Xin & Shao, Tao, 2018. "Highly efficient conversion of methane using microsecond and nanosecond pulsed spark discharges," Applied Energy, Elsevier, vol. 226(C), pages 534-545.
    18. Liu, Shuoshi & Yang, Lu & Chen, Bokun & Yang, Siyu & Qian, Yu, 2021. "Comprehensive energy analysis and integration of coal-based MTO process," Energy, Elsevier, vol. 214(C).
    19. Hwangbo, Soonho & Lee, Seungchul & Yoo, Changkyoo, 2017. "Optimal network design of hydrogen production by integrated utility and biogas supply networks," Applied Energy, Elsevier, vol. 208(C), pages 195-209.
    20. Lazzaroni, Edoardo Filippo & Elsholkami, Mohamed & Arbiv, Itai & Martelli, Emanuele & Elkamel, Ali & Fowler, Michael, 2016. "Energy infrastructure modeling for the oil sands industry: Current situation," Applied Energy, Elsevier, vol. 181(C), pages 435-445.
    21. Xia, Hui & Ye, Qing & Feng, Shenyao & Li, Rui & Suo, Xiaomeng, 2017. "A novel energy-saving pressure swing distillation process based on self-heat recuperation technology," Energy, Elsevier, vol. 141(C), pages 770-781.
    22. Ehteshami, S. Mohsen Mousavi & Vignesh, S. & Rasheed, R.K.A. & Chan, S.H., 2016. "Numerical investigations on ethanol electrolysis for production of pure hydrogen from renewable sources," Applied Energy, Elsevier, vol. 170(C), pages 388-393.
    23. Lee, Boreum & Kim, Hyunwoo & Lee, Hyunjun & Byun, Manhee & Won, Wangyun & Lim, Hankwon, 2020. "Technical and economic feasibility under uncertainty for methane dry reforming of coke oven gas as simultaneous H2 production and CO2 utilization," Renewable and Sustainable Energy Reviews, Elsevier, vol. 133(C).
    24. Abhinav Bhaskar & Mohsen Assadi & Homam Nikpey Somehsaraei, 2020. "Decarbonization of the Iron and Steel Industry with Direct Reduction of Iron Ore with Green Hydrogen," Energies, MDPI, vol. 13(3), pages 1-23, February.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Chen, Zong & Zhang, Rongjun & Xia, Guofu & Wu, Yu & Li, Hongwei & Sun, Zhao & Sun, Zhiqiang, 2021. "Vacuum promoted methane decomposition for hydrogen production with carbon separation: Parameter optimization and economic assessment," Energy, Elsevier, vol. 222(C).
    2. Waller, Michael G. & Williams, Eric D. & Matteson, Schuyler W. & Trabold, Thomas A., 2014. "Current and theoretical maximum well-to-wheels exergy efficiency of options to power vehicles with natural gas," Applied Energy, Elsevier, vol. 127(C), pages 55-63.
    3. Odi Fawwaz Alrebei & Ali Al-Doboon & Philip Bowen & Agustin Valera Medina, 2019. "CO 2 -Argon-Steam Oxy-Fuel Production for (CARSOXY) Gas Turbines," Energies, MDPI, vol. 12(18), pages 1-18, September.
    4. Mohideen, Mohamedazeem M. & Subramanian, Balachandran & Sun, Jingyi & Ge, Jing & Guo, Han & Radhamani, Adiyodi Veettil & Ramakrishna, Seeram & Liu, Yong, 2023. "Techno-economic analysis of different shades of renewable and non-renewable energy-based hydrogen for fuel cell electric vehicles," Renewable and Sustainable Energy Reviews, Elsevier, vol. 174(C).
    5. Wang, Zhe & Fan, Weiyu & Zhang, Guangqing & Dong, Shuang, 2016. "Exergy analysis of methane cracking thermally coupled with chemical looping combustion for hydrogen production," Applied Energy, Elsevier, vol. 168(C), pages 1-12.
    6. Hong, Sung Kook & Dong, Sang Keun & Han, Jeong Ok & Lee, Joong Seong & Lee, Young Chul, 2013. "Numerical study of effect of operating and design parameters for design of steam reforming reactor," Energy, Elsevier, vol. 61(C), pages 410-418.
    7. Wang, Shuofeng & Ji, Changwei & Zhang, Bo & Liu, Xiaolong, 2014. "Lean burn performance of a hydrogen-blended gasoline engine at the wide open throttle condition," Applied Energy, Elsevier, vol. 136(C), pages 43-50.
    8. Antzara, Andy & Heracleous, Eleni & Lemonidou, Angeliki A., 2016. "Energy efficient sorption enhanced-chemical looping methane reforming process for high-purity H2 production: Experimental proof-of-concept," Applied Energy, Elsevier, vol. 180(C), pages 457-471.
    9. Antzaras, Andy N. & Lemonidou, Angeliki A., 2022. "Recent advances on materials and processes for intensified production of blue hydrogen," Renewable and Sustainable Energy Reviews, Elsevier, vol. 155(C).
    10. He, Chao & Liu, Chao & Zhou, Mengtong & Xie, Hui & Xu, Xiaoxiao & Wu, Shuangying & Li, Yourong, 2014. "A new selection principle of working fluids for subcritical organic Rankine cycle coupling with different heat sources," Energy, Elsevier, vol. 68(C), pages 283-291.
    11. Li, Tailu & Zhu, Jialing & Hu, Kaiyong & Kang, Zhenhua & Zhang, Wei, 2014. "Implementation of PDORC (parallel double-evaporator organic Rankine cycle) to enhance power output in oilfield," Energy, Elsevier, vol. 68(C), pages 680-687.
    12. Vélez, Fredy & Segovia, José J. & Martín, M. Carmen & Antolín, Gregorio & Chejne, Farid & Quijano, Ana, 2012. "A technical, economical and market review of organic Rankine cycles for the conversion of low-grade heat for power generation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 16(6), pages 4175-4189.
    13. Seck, Gondia Sokhna & Hache, Emmanuel & D'Herbemont, Vincent & Guyot, Mathis & Malbec, Louis-Marie, 2023. "Hydrogen development in Europe: Estimating material consumption in net zero emissions scenarios," International Economics, Elsevier, vol. 176(C).
    14. Barelli, L. & Ottaviano, A., 2014. "Solid oxide fuel cell technology coupled with methane dry reforming: A viable option for high efficiency plant with reduced CO2 emissions," Energy, Elsevier, vol. 71(C), pages 118-129.
    15. Qin, Changlei & Yin, Junjun & Feng, Bo & Ran, Jingyu & Zhang, Li & Manovic, Vasilije, 2016. "Modelling of the calcination behaviour of a uniformly-distributed CuO/CaCO3 particle in Ca–Cu chemical looping," Applied Energy, Elsevier, vol. 164(C), pages 400-410.
    16. Ding, Haoran & Tong, Sirui & Qi, Zhifu & Liu, Fei & Sun, Shien & Han, Long, 2023. "Syngas production from chemical-looping steam methane reforming: The effect of channel geometry on BaCoO3/CeO2 monolithic oxygen carriers," Energy, Elsevier, vol. 263(PE).
    17. Balcombe, Paul & Speirs, Jamie & Johnson, Erin & Martin, Jeanne & Brandon, Nigel & Hawkes, Adam, 2018. "The carbon credentials of hydrogen gas networks and supply chains," Renewable and Sustainable Energy Reviews, Elsevier, vol. 91(C), pages 1077-1088.
    18. Yang, Min-Hsiung & Yeh, Rong-Hua, 2015. "Thermo-economic optimization of an organic Rankine cycle system for large marine diesel engine waste heat recovery," Energy, Elsevier, vol. 82(C), pages 256-268.
    19. Abdollahzadeh, M. & Ribeirinha, P. & Boaventura, M. & Mendes, A., 2018. "Three-dimensional modeling of PEMFC with contaminated anode fuel," Energy, Elsevier, vol. 152(C), pages 939-959.
    20. Gürbüz, Emine Yağız & Güler, Onur Vahip & Keçebaş, Ali, 2022. "Environmental impact assessment of a real geothermal driven power plant with two-stage ORC using enhanced exergo-environmental analysis," Renewable Energy, Elsevier, vol. 185(C), pages 1110-1123.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:154:y:2015:i:c:p:392-401. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.