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Shape prior guided defect pattern classification and segmentation in wafer bin maps

Author

Listed:
  • Rui Wang

    (Harbin Institute of Technology)

  • Songhao Wang

    (Southern University of Science and Technology)

  • Ben Niu

    (Shenzhen University)

Abstract

In semiconductor manufacturing, patterns formed by defective dies in a wafer bin map (WBM) reveal possible problems during the wafer fabrication process. Therefore, the identification of these patterns is important for root cause diagnosis and yield enhancement. Recently, as the manufacturing process becomes increasingly complicated, mixed-type defect patterns have been frequently observed on the WBMs. The joint classification and segmentation of each pattern contained in the mixed-type pattern is challenging, especially when these patterns are connected or overlapped. This study proposes a shape prior guided method in which the shape templates are deformed to match the patterns with a spatial transformer network. The deformation based method is able to give plausible results while reducing computation cost of the network. Furthermore, the method is flexible and easily extended to deal with complex shapes by defining different shape templates. The experimental results demonstrate the effectiveness of the proposed method in the identification of the pattern types, as well as the separation of each isolated pattern.

Suggested Citation

  • Rui Wang & Songhao Wang & Ben Niu, 2025. "Shape prior guided defect pattern classification and segmentation in wafer bin maps," Journal of Intelligent Manufacturing, Springer, vol. 36(1), pages 319-330, January.
  • Handle: RePEc:spr:joinma:v:36:y:2025:i:1:d:10.1007_s10845-023-02242-w
    DOI: 10.1007/s10845-023-02242-w
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    References listed on IDEAS

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    1. Minghao Piao & Cheng Hao Jin, 2023. "CNN and ensemble learning based wafer map failure pattern recognition based on local property based features," Journal of Intelligent Manufacturing, Springer, vol. 34(8), pages 3599-3621, December.
    2. Cheng Hao Jin & Hyun-Jin Kim & Yongjun Piao & Meijing Li & Minghao Piao, 2020. "Wafer map defect pattern classification based on convolutional neural network features and error-correcting output codes," Journal of Intelligent Manufacturing, Springer, vol. 31(8), pages 1861-1875, December.
    3. Jinho Kim & Youngmin Lee & Heeyoung Kim, 2018. "Detection and clustering of mixed-type defect patterns in wafer bin maps," IISE Transactions, Taylor & Francis Journals, vol. 50(2), pages 99-111, February.
    4. Tongwha Kim & Kamran Behdinan, 2023. "Advances in machine learning and deep learning applications towards wafer map defect recognition and classification: a review," Journal of Intelligent Manufacturing, Springer, vol. 34(8), pages 3215-3247, December.
    5. Yuan, Tao & Kuo, Way, 2008. "Spatial defect pattern recognition on semiconductor wafers using model-based clustering and Bayesian inference," European Journal of Operational Research, Elsevier, vol. 190(1), pages 228-240, October.
    6. Grigorios Tsoumakas & Ioannis Katakis, 2007. "Multi-Label Classification: An Overview," International Journal of Data Warehousing and Mining (IJDWM), IGI Global, vol. 3(3), pages 1-13, July.
    7. Chia-Yu Hsu & Ju-Chien Chien, 2022. "Ensemble convolutional neural networks with weighted majority for wafer bin map pattern classification," Journal of Intelligent Manufacturing, Springer, vol. 33(3), pages 831-844, March.
    8. Tae San Kim & Jong Wook Lee & Won Kyung Lee & So Young Sohn, 2022. "Novel method for detection of mixed-type defect patterns in wafer maps based on a single shot detector algorithm," Journal of Intelligent Manufacturing, Springer, vol. 33(6), pages 1715-1724, August.
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