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Experimental Analysis of an Innovative Electrical Battery Thermal Management System

Author

Listed:
  • Luca Cattani

    (Department of Architecture and Engineering, University of Parma, Parco Area delle Scienze 181/A, 43124 Parma, Italy)

  • Matteo Malavasi

    (Department of Architecture and Engineering, University of Parma, Parco Area delle Scienze 181/A, 43124 Parma, Italy)

  • Fabio Bozzoli

    (Department of Architecture and Engineering, University of Parma, Parco Area delle Scienze 181/A, 43124 Parma, Italy)

  • Valerio D’Alessandro

    (Department of Industrial Engineering and Mathematical Science, Università Politecnica delle Marche, 60131 Ancona, Italy)

  • Luca Giammichele

    (Department of Industrial Engineering and Mathematical Science, Università Politecnica delle Marche, 60131 Ancona, Italy)

Abstract

The aim of the present work is to develop and test an innovative cooling system for the thermal management of batteries for electric vehicles (EVs). At present, the technology most used for electric propulsion is based on lithium-ion cells. The power supply unit must often deliver a large amount of power in a short time, forcing the batteries to produce a considerable amount of heat. This leads to a high working temperature that can cause a sharp decrease in the battery performance or even a malfunction. Moreover, their working outside of the prescribed temperature range (20–40 °C) or with a significant temperature gradient across the battery meaningfully accelerates their aging or breakage. In this case, a battery thermal management system (BTMS) is necessary to allow the batteries to work as efficiently as possible. In the present work, a pulsating heat pipe with a three-dimensional structure is proposed as cooling technology for a battery pack. At first the performance of the proposed PHP is evaluated in a dedicated experimental setup under different boundary conditions and a wide spectrum of power input values. Then the PHP is tested by applying, as load at the evaporator section, heat power distribution corresponding to three different discharging processes of a battery. These tests, directly referring to an applicative case, show that the proposed 3D PHP has an optimal cooling ability and the possibility to offer a powerful solution for electrical battery thermal management.

Suggested Citation

  • Luca Cattani & Matteo Malavasi & Fabio Bozzoli & Valerio D’Alessandro & Luca Giammichele, 2023. "Experimental Analysis of an Innovative Electrical Battery Thermal Management System," Energies, MDPI, vol. 16(13), pages 1-17, June.
    • Handle: RePEc:gam:jeners:v:16:y:2023:i:13:p:5071-:d:1183882
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    References listed on IDEAS

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    1. Przemysław Błasiak & Marcin Opalski & Parthkumar Parmar & Cezary Czajkowski & Sławomir Pietrowicz, 2021. "The Thermal—Flow Processes and Flow Pattern in a Pulsating Heat Pipe—Numerical Modelling and Experimental Validation," Energies, MDPI, vol. 14(18), pages 1-26, September.
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    3. Alexander C. Budiman & Brian Azzopardi & Sudirja & Muhammad A. P. Perdana & Sunarto Kaleg & Febriani S. Hadiastuti & Bagus A. Hasyim & Amin & Rina Ristiana & Aam Muharam & Abdul Hapid, 2023. "Phase Change Material Composite Battery Module for Thermal Protection of Electric Vehicles: An Experimental Observation," Energies, MDPI, vol. 16(9), pages 1-12, May.
    4. Mahsa Hajialibabaei & Mohamad Ziad Saghir & Yusuf Bicer, 2023. "Comparing the Performance of a Straight-Channel Heat Sink with Different Channel Heights: An Experimental and Numerical Study," Energies, MDPI, vol. 16(9), pages 1-20, April.
    5. Xingxing Wang & Shengren Liu & Yujie Zhang & Shuaishuai Lv & Hongjun Ni & Yelin Deng & Yinnan Yuan, 2022. "A Review of the Power Battery Thermal Management System with Different Cooling, Heating and Coupling System," Energies, MDPI, vol. 15(6), pages 1-29, March.
    6. Chih-Yung Tseng & Ho-Meng Wu & Shwin-Chung Wong & Kai-Shing Yang & Chi-Chuan Wang, 2018. "A Novel Thermal Module with 3-D Configuration Pulsating Heat Pipe for High-Flux Applications," Energies, MDPI, vol. 11(12), pages 1-12, December.
    7. Rafal Andrzejczyk, 2018. "Experimental Investigation of the Thermal Performance of a Wickless Heat Pipe Operating with Different Fluids: Water, Ethanol, and SES36. Analysis of Influences of Instability Processes at Working Ope," Energies, MDPI, vol. 12(1), pages 1-28, December.
    8. Kai-Shing Yang & Ming-Yean Jiang & Chih-Yung Tseng & Shih-Kuo Wu & Jin-Cherng Shyu, 2020. "Experimental Investigation on the Thermal Performance of Pulsating Heat Pipe Heat Exchangers," Energies, MDPI, vol. 13(1), pages 1-15, January.
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    1. Luca Cattani & Matteo Malavasi & Fabio Bozzoli & Valerio D’Alessandro & Luca Giammichele, 2024. "Two-Phase Cooling System for Electric Vehicle Battery Based on a 3D Pulsating Heat Pipe," Energies, MDPI, vol. 17(13), pages 1-14, July.

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