IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v17y2024i13p3236-d1426948.html
   My bibliography  Save this article

Two-Phase Cooling System for Electric Vehicle Battery Based on a 3D Pulsating Heat Pipe

Author

Listed:
  • Luca Cattani

    (Department of Architecture and Engineering, University of Parma, Parco Area delle Scienze 181/A, 43124 Parma, Italy)

  • Matteo Malavasi

    (Department of Architecture and Engineering, University of Parma, Parco Area delle Scienze 181/A, 43124 Parma, Italy)

  • Fabio Bozzoli

    (Department of Architecture and Engineering, University of Parma, Parco Area delle Scienze 181/A, 43124 Parma, Italy)

  • Valerio D’Alessandro

    (Department of Industrial Engineering and Mathematical Science, Università Politecnica delle Marche, 60121 Ancona, Italy)

  • Luca Giammichele

    (Department of Industrial Engineering and Mathematical Science, Università Politecnica delle Marche, 60121 Ancona, Italy)

Abstract

The primary objective pursued in this research is the creation and thorough evaluation of an inventive cooling system designed to uphold optimal temperatures within the batteries employed in electric vehicles. Nowadays, the prevailing equipment underpinning electrical motion hinges on Lithium-Ion cells. These cells frequently necessitate the expeditious delivery of substantial power, thereby giving rise to a consequential generation of heat. Consequently, there is an emergence of elevated operational temperatures, potentially causing noteworthy declines in battery performance, or, in extreme cases, operational failures. Furthermore, deviating from the recommended temperature range (20–40 °C) significantly expedites the aging process of the battery and elevates the probability of premature malfunction. In response to these crucial challenges, the implementation of a battery thermal management system assumes a pivotal role in maximizing battery efficiency. Within the framework of this investigation, we propose the adoption of a cooling system founded on a three-dimensional pulsating heat pipe as the designated thermal management technology for a battery pack. The preliminary phase of our study involved the assessment of the suggested pulsating heat pipe’s performance. Following this, the efficacy of the pulsating heat pipe is subjected to rigorous scrutiny through practical experimentation on an authentic electric battery. The empirical findings conclusively highlight the substantial cooling capacity of the proposed system, thereby presenting a robust and efficacious solution for the thermal management challenges faced by electric vehicle batteries.

Suggested Citation

  • Luca Cattani & Matteo Malavasi & Fabio Bozzoli & Valerio D’Alessandro & Luca Giammichele, 2024. "Two-Phase Cooling System for Electric Vehicle Battery Based on a 3D Pulsating Heat Pipe," Energies, MDPI, vol. 17(13), pages 1-14, July.
    • Handle: RePEc:gam:jeners:v:17:y:2024:i:13:p:3236-:d:1426948
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/17/13/3236/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/17/13/3236/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Shah, K. & McKee, C. & Chalise, D. & Jain, A., 2016. "Experimental and numerical investigation of core cooling of Li-ion cells using heat pipes," Energy, Elsevier, vol. 113(C), pages 852-860.
    2. Alexander C. Budiman & Brian Azzopardi & Sudirja & Muhammad A. P. Perdana & Sunarto Kaleg & Febriani S. Hadiastuti & Bagus A. Hasyim & Amin & Rina Ristiana & Aam Muharam & Abdul Hapid, 2023. "Phase Change Material Composite Battery Module for Thermal Protection of Electric Vehicles: An Experimental Observation," Energies, MDPI, vol. 16(9), pages 1-12, May.
    3. Luca Cattani & Matteo Malavasi & Fabio Bozzoli & Valerio D’Alessandro & Luca Giammichele, 2023. "Experimental Analysis of an Innovative Electrical Battery Thermal Management System," Energies, MDPI, vol. 16(13), pages 1-17, June.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Brian Azzopardi & Abdul Hapid & Sunarto Kaleg & Sudirja & Djulia Onggo & Alexander C. Budiman, 2023. "Recent Advances in Battery Pack Polymer Composites," Energies, MDPI, vol. 16(17), pages 1-23, August.
    2. Raijmakers, L.H.J. & Danilov, D.L. & Eichel, R.-A. & Notten, P.H.L., 2019. "A review on various temperature-indication methods for Li-ion batteries," Applied Energy, Elsevier, vol. 240(C), pages 918-945.
    3. E, Jiaqiang & Yi, Feng & Li, Wenjie & Zhang, Bin & Zuo, Hongyan & Wei, Kexiang & Chen, Jingwei & Zhu, Hong & Zhu, Hao & Deng, Yuanwang, 2021. "Effect analysis on heat dissipation performance enhancement of a lithium-ion-battery pack with heat pipe for central and southern regions in China," Energy, Elsevier, vol. 226(C).
    4. Zhao, Rui & Liu, Jie & Gu, Junjie, 2017. "A comprehensive study on Li-ion battery nail penetrations and the possible solutions," Energy, Elsevier, vol. 123(C), pages 392-401.
    5. Safdari, Mojtaba & Ahmadi, Rouhollah & Sadeghzadeh, Sadegh, 2020. "Numerical investigation on PCM encapsulation shape used in the passive-active battery thermal management," Energy, Elsevier, vol. 193(C).
    6. Luca Cattani & Matteo Malavasi & Fabio Bozzoli & Valerio D’Alessandro & Luca Giammichele, 2023. "Experimental Analysis of an Innovative Electrical Battery Thermal Management System," Energies, MDPI, vol. 16(13), pages 1-17, June.
    7. Yin, Shubin & Zhao, Wei & Tang, Yong & Li, Hongming & Huang, Haoyi & Ji, Wei & Zhang, Shiwei, 2024. "Ultra-thin vapour chamber based heat dissipation technology for lithium-ion battery," Applied Energy, Elsevier, vol. 358(C).
    8. Zhao, Rui & Gu, Junjie & Liu, Jie, 2017. "Optimization of a phase change material based internal cooling system for cylindrical Li-ion battery pack and a hybrid cooling design," Energy, Elsevier, vol. 135(C), pages 811-822.
    9. Situ, Wenfu & Zhang, Guoqing & Li, Xinxi & Yang, Xiaoqing & Wei, Chao & Rao, Mumin & Wang, Ziyuan & Wang, Cong & Wu, Weixiong, 2017. "A thermal management system for rectangular LiFePO4 battery module using novel double copper mesh-enhanced phase change material plates," Energy, Elsevier, vol. 141(C), pages 613-623.
    10. Markus S. Wahl & Lena Spitthoff & Harald I. Muri & Asanthi Jinasena & Odne S. Burheim & Jacob J. Lamb, 2021. "The Importance of Optical Fibres for Internal Temperature Sensing in Lithium-ion Batteries during Operation," Energies, MDPI, vol. 14(12), pages 1-17, June.
    11. Shasha Deng & Kuining Li & Yi Xie & Cunxue Wu & Pingzhong Wang & Miao Yu & Bo Li & Jintao Zheng, 2019. "Heat Pipe Thermal Management Based on High-Rate Discharge and Pulse Cycle Tests for Lithium-Ion Batteries," Energies, MDPI, vol. 12(16), pages 1-14, August.
    12. Lena Spitthoff & Paul R. Shearing & Odne Stokke Burheim, 2021. "Temperature, Ageing and Thermal Management of Lithium-Ion Batteries," Energies, MDPI, vol. 14(5), pages 1-30, February.
    13. E, Jiaqiang & Zeng, Yan & Jin, Yu & Zhang, Bin & Huang, Zhonghua & Wei, Kexiang & Chen, Jingwei & Zhu, Hao & Deng, Yuanwang, 2020. "Heat dissipation investigation of the power lithium-ion battery module based on orthogonal experiment design and fuzzy grey relation analysis," Energy, Elsevier, vol. 211(C).
    14. Jixian Sun & Dan Dan & Mingshan Wei & Senlin Cai & Yihang Zhao & Edward Wright, 2023. "Pack-Level Modeling and Thermal Analysis of a Battery Thermal Management System with Phase Change Materials and Liquid Cooling," Energies, MDPI, vol. 16(15), pages 1-16, August.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:17:y:2024:i:13:p:3236-:d:1426948. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.