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Incorporating Location Aspects in Process Integration Methodology

Author

Listed:
  • Hür Bütün

    (Industrial Process and Energy Systems Engineering (IPESE), École Polytechnique Fédérale de Lausanne, 1951 Sion, Switzerland)

  • Ivan Kantor

    (Industrial Process and Energy Systems Engineering (IPESE), École Polytechnique Fédérale de Lausanne, 1951 Sion, Switzerland)

  • François Maréchal

    (Industrial Process and Energy Systems Engineering (IPESE), École Polytechnique Fédérale de Lausanne, 1951 Sion, Switzerland)

Abstract

The large potential for waste resource and heat recovery in industry has been motivating research toward increasing efficiency. Process integration methods have proven to be effective tools in improving industrial sites while decreasing their resource and energy consumption; however, location aspects and their impact are generally overlooked. This paper presents a method based on process integration, which considers the location of plants. The impact of the locations is included within the mixed integer linear programming framework in the form of heat losses, temperature and pressure drop, and piping cost. The objective function is selected as minimisation of the total cost of the system excluding piping cost and ϵ -constraints are applied on the piping cost to systematically generate multiple solutions. The method is applied to a case study with industrial plants from different sectors. First, the interaction between two plants and their utility integration are illustrated, depending on the piping cost limit which results in the heat pump and boiler on one site being gradually replaced by excess heat recovered from the other plant. Then, the optimisation of the whole system is carried out, as a large-scale application. At low piping cost allowances, heat is shared through high pressure steam in above-ground pipes, while at higher piping cost limits the system switches toward lower pressure steam sharing in underground pipes. Compared to the business-as-usual operation of the sites, the optimal solution obtained with the proposed method leads to 20% reduction in the overall cost of the system, including the piping cost. Further reduction in the cost is possible using a state of the art method but the technical and economic feasibility is not guaranteed. Thus, the present work provides a tool to find optimal industrial symbiosis solutions under different investment limits on the infrastructure between plants.

Suggested Citation

  • Hür Bütün & Ivan Kantor & François Maréchal, 2019. "Incorporating Location Aspects in Process Integration Methodology," Energies, MDPI, vol. 12(17), pages 1-45, August.
    • Handle: RePEc:gam:jeners:v:12:y:2019:i:17:p:3338-:d:262206
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    References listed on IDEAS

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    Cited by:

    1. Sofie Marton & Elin Svensson & Simon Harvey, 2020. "Operability and Technical Implementation Issues Related to Heat Integration Measures—Interview Study at an Oil Refinery in Sweden," Energies, MDPI, vol. 13(13), pages 1-23, July.
    2. Miroslav Variny & Kristián Hanus & Marek Blahušiak & Patrik Furda & Peter Illés & Ján Janošovský, 2021. "Energy and Environmental Assessment of Steam Management Optimization in an Ethylene Plant," IJERPH, MDPI, vol. 18(22), pages 1-17, November.
    3. Hür Bütün & Ivan Kantor & François Maréchal, 2019. "An Optimisation Approach for Long-Term Industrial Investment Planning," Energies, MDPI, vol. 12(21), pages 1-33, October.
    4. Rok Gomilšek & Lidija Čuček & Marko Homšak & Raymond R. Tan & Zdravko Kravanja, 2020. "Carbon Emissions Constrained Energy Planning for Aluminum Products," Energies, MDPI, vol. 13(11), pages 1-18, June.

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