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Process integration of a multiperiod sugarcane biorefinery

Author

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  • Oliveira, Cássia M.
  • Pavão, Leandro V.
  • Ravagnani, Mauro A.S.S.
  • Cruz, Antonio J.G.
  • Costa, Caliane B.B.

Abstract

Process integration in sugarcane biorefineries allows reducing steam consumption. As a consequence, the bagasse surplus can be diverted to second generation ethanol production. Furthermore, sugarcane plants can vary the production of ethanol and electricity, depending on the demand. For those reasons, equipment present in the plant might be required to operate under different conditions. This study presents the energy integration of a sugarcane biorefinery. A Mixed Integer Nonlinear Programming (MINLP) optimization model is proposed to solve the problem of synthesizing a Heat Exchanger Network (HEN) able to periodically operate under the distinct conditions required in the biorefinery, i.e., a multiperiod HEN. For solving the MINLP problem, a hybrid metaheuristic approach was used, which combines Simulated Annealing and Rocket Fireworks Optimization. The proposed strategy achieved lower HEN total annualized cost (TAC) when compared with the project energy integration that is commonly found in Brazilian plants. This reduction in TAC, in particular in utilities demand, allows the surplus bagasse to be available for the most suitable application: produce 2G ethanol or more electricity.

Suggested Citation

  • Oliveira, Cássia M. & Pavão, Leandro V. & Ravagnani, Mauro A.S.S. & Cruz, Antonio J.G. & Costa, Caliane B.B., 2018. "Process integration of a multiperiod sugarcane biorefinery," Applied Energy, Elsevier, vol. 213(C), pages 520-539.
    • Handle: RePEc:eee:appene:v:213:y:2018:i:c:p:520-539
    DOI: 10.1016/j.apenergy.2017.11.020
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    1. Dias, Marina O.S. & Junqueira, Tassia L. & Cavalett, Otávio & Pavanello, Lucas G. & Cunha, Marcelo P. & Jesus, Charles D.F. & Maciel Filho, Rubens & Bonomi, Antonio, 2013. "Biorefineries for the production of first and second generation ethanol and electricity from sugarcane," Applied Energy, Elsevier, vol. 109(C), pages 72-78.
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    Cited by:

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    2. Elias, Andrew Milli & Longati, Andreza Aparecida & de Campos Giordano, Roberto & Furlan, Felipe Fernando, 2021. "Retro-techno-economic-environmental analysis improves the operation efficiency of 1G-2G bioethanol and bioelectricity facilities," Applied Energy, Elsevier, vol. 282(PA).
    3. Zirngast, Klavdija & Kravanja, Zdravko & Novak Pintarič, Zorka, 2021. "An improved algorithm for synthesis of heat exchanger network with a large number of uncertain parameters," Energy, Elsevier, vol. 233(C).
    4. Onishi, Viviani C. & Quirante, Natalia & Ravagnani, Mauro A.S.S. & Caballero, José A., 2018. "Optimal synthesis of work and heat exchangers networks considering unclassified process streams at sub and above-ambient conditions," Applied Energy, Elsevier, vol. 224(C), pages 567-581.
    5. Clauser, Nicolás M. & Felissia, Fernando E. & Area, María C. & Vallejos, María E., 2021. "A framework for the design and analysis of integrated multi-product biorefineries from agricultural and forestry wastes," Renewable and Sustainable Energy Reviews, Elsevier, vol. 139(C).
    6. Hidalgo, D. & Martín-Marroquín, J.M. & Corona, F., 2019. "A multi-waste management concept as a basis towards a circular economy model," Renewable and Sustainable Energy Reviews, Elsevier, vol. 111(C), pages 481-489.
    7. Hür Bütün & Ivan Kantor & François Maréchal, 2019. "Incorporating Location Aspects in Process Integration Methodology," Energies, MDPI, vol. 12(17), pages 1-45, August.
    8. Aguitoni, Maria Claudia & Pavão, Leandro Vitor & Antonio da Silva Sá Ravagnani, Mauro, 2019. "Heat exchanger network synthesis combining Simulated Annealing and Differential Evolution," Energy, Elsevier, vol. 181(C), pages 654-664.
    9. Fonseca, G.C. & Costa, C.B.B. & Cruz, A.J.G., 2020. "Economic analysis of a second-generation ethanol and electricity biorefinery using superstructural optimization," Energy, Elsevier, vol. 204(C).
    10. Vandenberghe, L.P.S. & Valladares-Diestra, K.K. & Bittencourt, G.A. & Zevallos Torres, L.A. & Vieira, S. & Karp, S.G. & Sydney, E.B. & de Carvalho, J.C. & Thomaz Soccol, V. & Soccol, C.R., 2022. "Beyond sugar and ethanol: The future of sugarcane biorefineries in Brazil," Renewable and Sustainable Energy Reviews, Elsevier, vol. 167(C).

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