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Power control strategy and performance evaluation of a novel electro-hydraulic energy-saving system

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  • Gong, Jun
  • Zhang, Daqing
  • Guo, yong
  • Liu, Changsheng
  • Zhao, Yuming
  • Hu, Peng
  • Quan, weicai

Abstract

Energy recovery and regeneration comprise an effective way to improve hydraulic excavator fuel economy. This paper proposes a novel electro-hydraulic energy-saving system to integrate recovery and regeneration devices. The working conditions of excavators and system configuration of the proposed system are analyzed. A parametric rule-based strategy is implemented to real-time control. A energy-saving prototype is developed for a 23-ton hydraulic excavator. Several tests are carried out to evaluate the prototype from the perspectives of energy consumption, action performance, and system comfortableness. Results show that the excavator equipped with the energy-saving system can be reduced by approximately 17.6% compared with a conventional one. The braking time of the boom-lowering process is about 1.87 times that of the conventional system. The electric motor is the main vibration source, and the impact of hydraulic system shock on comfortableness is indirect. The results are important reference for further system optimization.

Suggested Citation

  • Gong, Jun & Zhang, Daqing & Guo, yong & Liu, Changsheng & Zhao, Yuming & Hu, Peng & Quan, weicai, 2019. "Power control strategy and performance evaluation of a novel electro-hydraulic energy-saving system," Applied Energy, Elsevier, vol. 233, pages 724-734.
    • Handle: RePEc:eee:appene:v:233-234:y:2019:i::p:724-734
    DOI: 10.1016/j.apenergy.2018.10.066
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    3. He, Xiangyu & Liu, Hao & He, Shanghong & Hu, Bili & Xiao, Guangxin, 2019. "Research on the energy efficiency of energy regeneration systems for a battery-powered hydrostatic vehicle," Energy, Elsevier, vol. 178(C), pages 400-418.
    4. Hyukjoon Kwon & Monika Ivantysynova, 2020. "System Characteristics Analysis for Energy Management of Power-Split Hydraulic Hybrids," Energies, MDPI, vol. 13(7), pages 1-23, April.
    5. Nie, Chunhui & Shao, Yimin & Mechefske, Chris K. & Cheng, Min & Wang, Liming, 2021. "Power distribution method for a parallel hydraulic-pneumatic hybrid system using a piecewise function," Energy, Elsevier, vol. 233(C).
    6. Li, Lin & Zhang, Tiezhu & Sun, Binbin & Wu, Kaiwei & Sun, Zehao & Zhang, Zhen & Lin, Lianhua & Xu, Haigang, 2023. "Research on electro-hydraulic ratios for a novel mechanical-electro-hydraulic power coupling electric vehicle," Energy, Elsevier, vol. 270(C).
    7. Chunshuang Li & Xinhui Liu & Xin Wang & Jinshi Chen & Yuqi Wang, 2021. "Optimization of Multi-Way Valve Structure in Digital Hydraulic System of Loader," Energies, MDPI, vol. 14(3), pages 1-20, January.
    8. Baodi Zhang & Sheng Guo & Xin Zhang & Qicheng Xue & Lan Teng, 2020. "Adaptive Smoothing Power Following Control Strategy Based on an Optimal Efficiency Map for a Hybrid Electric Tracked Vehicle," Energies, MDPI, vol. 13(8), pages 1-25, April.
    9. Liu, Huanlong & Chen, Guanpeng & Xie, Chixin & Li, Dafa & Wang, Jiawei & Li, Shun, 2020. "Research on energy-saving characteristics of battery-powered electric-hydrostatic hydraulic hybrid rail vehicles," Energy, Elsevier, vol. 205(C).
    10. Lin Li & Tiezhu Zhang & Kaiwei Wu & Liqun Lu & Lianhua Lin & Haigang Xu, 2022. "Design and Research on Electro-Hydraulic Drive and Energy Recovery System of the Electric Excavator Boom," Energies, MDPI, vol. 15(13), pages 1-17, June.
    11. Qu, Shaoyang & Fassbender, David & Vacca, Andrea & Busquets, Enrique, 2021. "A high-efficient solution for electro-hydraulic actuators with energy regeneration capability," Energy, Elsevier, vol. 216(C).
    12. Jun-hui Zhang & Gan Liu & Ruqi Ding & Kun Zhang & Min Pan & Shihao Liu, 2019. "3D Printing for Energy-Saving: Evidence from Hydraulic Manifolds Design," Energies, MDPI, vol. 12(13), pages 1-21, June.
    13. Tan, Lisha & He, Xiangyu & Xiao, Guangxin & Jiang, Mengjun & Yuan, Yulin, 2022. "Design and energy analysis of novel hydraulic regenerative potential energy systems," Energy, Elsevier, vol. 249(C).

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