IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v249y2022ics0360544222006831.html
   My bibliography  Save this article

Design and energy analysis of novel hydraulic regenerative potential energy systems

Author

Listed:
  • Tan, Lisha
  • He, Xiangyu
  • Xiao, Guangxin
  • Jiang, Mengjun
  • Yuan, Yulin

Abstract

Potential energy regeneration is an important hydraulic energy-saving technology in construction machinery. However, the existing hydraulic regenerative potential energy system (HRPES) is still limited by its large size, high cost, circuit interference, and so on. To solve the above problems, this paper intends to study novel HRPES by optimizing the hydraulic circuits and hydraulic components. First, we design four new HRPESs according to the working characteristics of energy recovery and energy reuse of construction equipment. Based on the load data of the 1.7-ton experimental excavator and the HRPES simulation model, the working characteristics of HRPES in the process of multicycle energy regeneration are studied. Finally, in addition to the conventional energy-saving efficiency, this paper proposes the recovery efficiency, reuse efficiency and regeneration efficiency to comprehensively analyse the energy efficiency characteristics of the four HRPESs. The results show that the energy-saving efficiencies of the four HRPESs are 16.02%, 22.84%, 21.95%, and 27.15% compared with traditional No-HRPES, and the regeneration efficiencies are 54.43%, 57.76%, 53.55%, and 57.97%, respectively. These results have an important reference for optimizing the structure of existing HRPES.

Suggested Citation

  • Tan, Lisha & He, Xiangyu & Xiao, Guangxin & Jiang, Mengjun & Yuan, Yulin, 2022. "Design and energy analysis of novel hydraulic regenerative potential energy systems," Energy, Elsevier, vol. 249(C).
    • Handle: RePEc:eee:energy:v:249:y:2022:i:c:s0360544222006831
    DOI: 10.1016/j.energy.2022.123780
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544222006831
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2022.123780?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Liu, Huanlong & Chen, Guanpeng & Li, Dafa & Wang, Jiawei & Zhou, Jianyi, 2021. "Energy active adjustment and bidirectional transfer management strategy of the electro-hydrostatic hydraulic hybrid powertrain for battery bus," Energy, Elsevier, vol. 230(C).
    2. Chen, Qihuai & Lin, Tianliang & Ren, Haoling & Fu, Shengjie, 2019. "Novel potential energy regeneration systems for hybrid hydraulic excavators," Mathematics and Computers in Simulation (MATCOM), Elsevier, vol. 163(C), pages 130-145.
    3. Lin, Tianliang & Lin, Yuanzheng & Ren, Haoling & Chen, Haibin & Li, Zhongshen & Chen, Qihuai, 2021. "A double variable control load sensing system for electric hydraulic excavator," Energy, Elsevier, vol. 223(C).
    4. Hao, Yunxiao & Quan, Long & Cheng, Hang & Xia, Lianpeng & Ge, Lei & Zhao, Bin, 2018. "Potential energy directly conversion and utilization methods used for heavy duty lifting machinery," Energy, Elsevier, vol. 155(C), pages 242-251.
    5. Li, Zhenhe & Khajepour, Amir & Song, Jinchun, 2019. "A comprehensive review of the key technologies for pure electric vehicles," Energy, Elsevier, vol. 182(C), pages 824-839.
    6. Lin, Tianliang & Chen, Qiang & Ren, Haoling & Huang, Weiping & Chen, Qihuai & Fu, Shengjie, 2017. "Review of boom potential energy regeneration technology for hydraulic construction machinery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 79(C), pages 358-371.
    7. He, Xiangyu & Liu, Hao & He, Shanghong & Hu, Bili & Xiao, Guangxin, 2019. "Research on the energy efficiency of energy regeneration systems for a battery-powered hydrostatic vehicle," Energy, Elsevier, vol. 178(C), pages 400-418.
    8. Li, Tianyu & Huang, Lingtao & Liu, Huiying, 2019. "Energy management and economic analysis for a fuel cell supercapacitor excavator," Energy, Elsevier, vol. 172(C), pages 840-851.
    9. Gong, Jun & Zhang, Daqing & Guo, yong & Liu, Changsheng & Zhao, Yuming & Hu, Peng & Quan, weicai, 2019. "Power control strategy and performance evaluation of a novel electro-hydraulic energy-saving system," Applied Energy, Elsevier, vol. 233, pages 724-734.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Manuela Castañeda & Elkin I. Gutiérrez-Velásquez & Claudio E. Aguilar & Sergio Neves Monteiro & Andrés A. Amell & Henry A. Colorado, 2022. "Sustainability and Circular Economy Perspectives of Materials for Thermoelectric Modules," Sustainability, MDPI, vol. 14(10), pages 1-19, May.
    2. Daling Yue & Hongfei Gao & Zengguang Liu & Liejiang Wei & Yinshui Liu & Xiukun Zuo, 2023. "Potential Energy Recovery and Direct Reuse System of Hydraulic Hybrid Excavators Based on the Digital Pump," Energies, MDPI, vol. 16(13), pages 1-17, July.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Liu, Huanlong & Chen, Guanpeng & Xie, Chixin & Li, Dafa & Wang, Jiawei & Li, Shun, 2020. "Research on energy-saving characteristics of battery-powered electric-hydrostatic hydraulic hybrid rail vehicles," Energy, Elsevier, vol. 205(C).
    2. Yang, Jian & Zhang, Tiezhu & Hong, Jichao & Zhang, Hongxin & Zhao, Qinghai & Meng, Zewen, 2021. "Research on driving control strategy and Fuzzy logic optimization of a novel mechatronics-electro-hydraulic power coupling electric vehicle," Energy, Elsevier, vol. 233(C).
    3. Jiansong Li & Jiyun Zhao & Xiaochun Zhang, 2020. "A Novel Energy Recovery System Integrating Flywheel and Flow Regeneration for a Hydraulic Excavator Boom System," Energies, MDPI, vol. 13(2), pages 1-25, January.
    4. Do, Tri Cuong & Dinh, Truong Quang & Yu, Yingxiao & Ahn, Kyoung Kwan, 2023. "Innovative powertrain and advanced energy management strategy for hybrid hydraulic excavators," Energy, Elsevier, vol. 282(C).
    5. Qu, Shaoyang & Fassbender, David & Vacca, Andrea & Busquets, Enrique, 2021. "A high-efficient solution for electro-hydraulic actuators with energy regeneration capability," Energy, Elsevier, vol. 216(C).
    6. Kwon, Hyukjoon & Ivantysynova, Monika, 2021. "Experimental and theoretical studies on energy characteristics of hydraulic hybrids for thermal management," Energy, Elsevier, vol. 223(C).
    7. He, Xiangyu & Liu, Hao & He, Shanghong & Hu, Bili & Xiao, Guangxin, 2019. "Research on the energy efficiency of energy regeneration systems for a battery-powered hydrostatic vehicle," Energy, Elsevier, vol. 178(C), pages 400-418.
    8. Li, Lin & Zhang, Tiezhu & Sun, Binbin & Wu, Kaiwei & Sun, Zehao & Zhang, Zhen & Lin, Lianhua & Xu, Haigang, 2023. "Research on electro-hydraulic ratios for a novel mechanical-electro-hydraulic power coupling electric vehicle," Energy, Elsevier, vol. 270(C).
    9. Liu, Huanlong & Wang, Xu & Tian, Hao & Gan, Shicheng & Zhou, Jianyi & Wang, Jiawei, 2024. "Energy-saving starting method of electric motor based on the battery-accumulator hybrid drive," Energy, Elsevier, vol. 286(C).
    10. Do, Tri Cuong & Dang, Tri Dung & Dinh, Truong Quang & Ahn, Kyoung Kwan, 2021. "Developments in energy regeneration technologies for hydraulic excavators: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 145(C).
    11. Macias, A. & Kandidayeni, M. & Boulon, L. & Trovão, J.P., 2021. "Fuel cell-supercapacitor topologies benchmark for a three-wheel electric vehicle powertrain," Energy, Elsevier, vol. 224(C).
    12. Gong, Jun & Zhang, Daqing & Guo, yong & Liu, Changsheng & Zhao, Yuming & Hu, Peng & Quan, weicai, 2019. "Power control strategy and performance evaluation of a novel electro-hydraulic energy-saving system," Applied Energy, Elsevier, vol. 233, pages 724-734.
    13. Yang, Jian & Liu, Bo & Zhang, Tiezhu & Hong, Jichao & Zhang, Hongxin, 2023. "Multi-parameter controlled mechatronics-electro-hydraulic power coupling electric vehicle based on active energy regulation," Energy, Elsevier, vol. 263(PC).
    14. Wang, Feng & Lin, Zichang & Li, Jiaqi & Zhang, Chen & Xiao, Jin & Xu, Bing, 2024. "A free piston engine generator powered hybrid wheel loader with independent electric drive," Energy, Elsevier, vol. 286(C).
    15. Hyukjoon Kwon & Monika Ivantysynova, 2020. "System Characteristics Analysis for Energy Management of Power-Split Hydraulic Hybrids," Energies, MDPI, vol. 13(7), pages 1-23, April.
    16. Baodi Zhang & Sheng Guo & Xin Zhang & Qicheng Xue & Lan Teng, 2020. "Adaptive Smoothing Power Following Control Strategy Based on an Optimal Efficiency Map for a Hybrid Electric Tracked Vehicle," Energies, MDPI, vol. 13(8), pages 1-25, April.
    17. Lukasz Stawinski & Jakub Zaczynski & Adrian Morawiec & Justyna Skowronska & Andrzej Kosucki, 2021. "Energy Consumption Structure and Its Improvement of Low-Lifting Capacity Scissor Lift," Energies, MDPI, vol. 14(5), pages 1-14, March.
    18. Lin, Tianliang & Lin, Yuanzheng & Ren, Haoling & Chen, Haibin & Chen, Qihuai & Li, Zhongshen, 2020. "Development and key technologies of pure electric construction machinery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 132(C).
    19. Daniele Beltrami & Paolo Iora & Laura Tribioli & Stefano Uberti, 2021. "Electrification of Compact Off-Highway Vehicles—Overview of the Current State of the Art and Trends," Energies, MDPI, vol. 14(17), pages 1-30, September.
    20. Lin, Zichang & Lin, Zhenchuan & Wang, Feng & Xu, Bing, 2024. "A series electric hybrid wheel loader powertrain with independent electric load-sensing system," Energy, Elsevier, vol. 286(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:249:y:2022:i:c:s0360544222006831. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.