IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v107y2013icp98-110.html
   My bibliography  Save this article

Optimization of process integration in a Kraft pulp and paper mill – Evaporation train and CHP system

Author

Listed:
  • Mesfun, Sennai
  • Toffolo, Andrea

Abstract

A great interest has been arising about the production of fuels and advanced chemicals from renewable resources such as wooden biomass in the so-called biorefineries. Pulp and paper mills are often seen as the most obvious fundamental module of such industrial sites, because of the common feedstock and the chemical transformations that already occur in the process. In this paper the model of real Kraft pulp and paper mill is developed and optimized from energetic point of view using process integration techniques, in order to assess the potential for energy saving and to establish a starting point for future research on biorefinery sites. Improvements to the configurations of the multi-effect evaporator and of the steam cycle in the CHP system have been introduced, and three different levels of heat integration boundaries have been considered (multi-effect evaporator, mill sub-processes, and total site). Results indicate a significant potential for the decrease in thermal energy requirement and/or the increase in power production for the same pulp and paper production.

Suggested Citation

  • Mesfun, Sennai & Toffolo, Andrea, 2013. "Optimization of process integration in a Kraft pulp and paper mill – Evaporation train and CHP system," Applied Energy, Elsevier, vol. 107(C), pages 98-110.
    • Handle: RePEc:eee:appene:v:107:y:2013:i:c:p:98-110
    DOI: 10.1016/j.apenergy.2013.02.016
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261913001244
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.apenergy.2013.02.016?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Marshman, D.J. & Chmelyk, T. & Sidhu, M.S. & Gopaluni, R.B. & Dumont, G.A., 2010. "Energy optimization in a pulp and paper mill cogeneration facility," Applied Energy, Elsevier, vol. 87(11), pages 3514-3525, November.
    2. Toffolo, Andrea & Lazzaretto, Andrea & von Spakovsky, Michael R., 2012. "On the nature of the heat transfer feasibility constraint in the optimal synthesis/design of complex energy systems," Energy, Elsevier, vol. 41(1), pages 236-243.
    3. Khanam, Shabina & Mohanty, Bikash, 2010. "Energy reduction schemes for multiple effect evaporator systems," Applied Energy, Elsevier, vol. 87(4), pages 1102-1111, April.
    4. Naqvi, Muhammad & Yan, Jinyue & Dahlquist, Erik, 2012. "Bio-refinery system in a pulp mill for methanol production with comparison of pressurized black liquor gasification and dry gasification using direct causticization," Applied Energy, Elsevier, vol. 90(1), pages 24-31.
    5. Karlsson, Magnus, 2011. "The MIND method: A decision support for optimization of industrial energy systems - Principles and case studies," Applied Energy, Elsevier, vol. 88(3), pages 577-589, March.
    6. Lazzaretto, Andrea & Toffolo, Andrea, 2008. "A method to separate the problem of heat transfer interactions in the synthesis of thermal systems," Energy, Elsevier, vol. 33(2), pages 163-170.
    7. Holmberg, Henrik & Tuomaala, Mari & Haikonen, Turo & Ahtila, Pekka, 2012. "Allocation of fuel costs and CO2-emissions to heat and power in an industrial CHP plant: Case integrated pulp and paper mill," Applied Energy, Elsevier, vol. 93(C), pages 614-623.
    8. Cardoso, Marcelo & de Oliveira, Kátia Dionísio & Costa, George Alberto Avelar & Passos, Maria Laura, 2009. "Chemical process simulation for minimizing energy consumption in pulp mills," Applied Energy, Elsevier, vol. 86(1), pages 45-51, January.
    9. Kong, Lingbo & Price, Lynn & Hasanbeigi, Ali & Liu, Huanbin & Li, Jigeng, 2013. "Potential for reducing paper mill energy use and carbon dioxide emissions through plant-wide energy audits: A case study in China," Applied Energy, Elsevier, vol. 102(C), pages 1334-1342.
    10. Laurijssen, Jobien & Faaij, André & Worrell, Ernst, 2012. "Energy conversion strategies in the European paper industry – A case study in three countries," Applied Energy, Elsevier, vol. 98(C), pages 102-113.
    11. Ji, Xiaoyan & Lundgren, Joakim & Wang, Chuan & Dahl, Jan & Grip, Carl-Erik, 2012. "Simulation and energy optimization of a pulp and paper mill – Evaporation plant and digester," Applied Energy, Elsevier, vol. 97(C), pages 30-37.
    12. Naqvi, Muhammad & Yan, Jinyue & Dahlquist, Erik, 2012. "Synthetic gas production from dry black liquor gasification process using direct causticization with CO2 capture," Applied Energy, Elsevier, vol. 97(C), pages 49-55.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Herre, Lars & Tomasini, Federica & Paridari, Kaveh & Söder, Lennart & Nordström, Lars, 2020. "Simplified model of integrated paper mill for optimal bidding in energy and reserve markets," Applied Energy, Elsevier, vol. 279(C).
    2. Anderson, Jan-Olof & Toffolo, Andrea, 2013. "Improving energy efficiency of sawmill industrial sites by integration with pellet and CHP plants," Applied Energy, Elsevier, vol. 111(C), pages 791-800.
    3. Zhang, B.J. & Liu, K. & Luo, X.L. & Chen, Q.L. & Li, W.K., 2015. "A multi-period mathematical model for simultaneous optimization of materials and energy on the refining site scale," Applied Energy, Elsevier, vol. 143(C), pages 238-250.
    4. Verma, Om Prakash & Manik, Gaurav & Sethi, Sushant Kumar, 2019. "A comprehensive review of renewable energy source on energy optimization of black liquor in MSE using steady and dynamic state modeling, simulation and control," Renewable and Sustainable Energy Reviews, Elsevier, vol. 100(C), pages 90-109.
    5. Zimmer, Tobias & Rudi, Andreas & Müller, Ann-Kathrin & Fröhling, Magnus & Schultmann, Frank, 2017. "Modeling the impact of competing utilization paths on biomass-to-liquid (BtL) supply chains," Applied Energy, Elsevier, vol. 208(C), pages 954-971.
    6. Sennai Mesfun & Jan-Olof Anderson & Kentaro Umeki & Andrea Toffolo, 2016. "Integrated SNG Production in a Typical Nordic Sawmill," Energies, MDPI, vol. 9(5), pages 1-19, April.
    7. Ribeiro Domingos, Meire Ellen Gorete & Flórez-Orrego, Daniel & dos Santos, Moisés Teles & de Oliveira Junior, Silvio & Maréchal, François, 2023. "Process modeling and integration of hydrogen and synthetic natural gas production in a kraft pulp mill via black liquor gasification," Renewable Energy, Elsevier, vol. 219(P1).
    8. Tanaka, Yasuto & Mesfun, Sennai & Umeki, Kentaro & Toffolo, Andrea & Tamaura, Yutaka & Yoshikawa, Kunio, 2015. "Thermodynamic performance of a hybrid power generation system using biomass gasification and concentrated solar thermal processes," Applied Energy, Elsevier, vol. 160(C), pages 664-672.
    9. Verma, Om Prakash & Mohammed, Toufiq Haji & Mangal, Shubham & Manik, Gaurav, 2017. "Minimization of energy consumption in multi-stage evaporator system of Kraft recovery process using Interior-Point Method," Energy, Elsevier, vol. 129(C), pages 148-157.
    10. Yang, F. & Meerman, J.C. & Faaij, A.P.C., 2021. "Carbon capture and biomass in industry: A techno-economic analysis and comparison of negative emission options," Renewable and Sustainable Energy Reviews, Elsevier, vol. 144(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Verma, Om Prakash & Manik, Gaurav & Sethi, Sushant Kumar, 2019. "A comprehensive review of renewable energy source on energy optimization of black liquor in MSE using steady and dynamic state modeling, simulation and control," Renewable and Sustainable Energy Reviews, Elsevier, vol. 100(C), pages 90-109.
    2. Herre, Lars & Tomasini, Federica & Paridari, Kaveh & Söder, Lennart & Nordström, Lars, 2020. "Simplified model of integrated paper mill for optimal bidding in energy and reserve markets," Applied Energy, Elsevier, vol. 279(C).
    3. Andersson, Jim & Lundgren, Joakim, 2014. "Techno-economic analysis of ammonia production via integrated biomass gasification," Applied Energy, Elsevier, vol. 130(C), pages 484-490.
    4. Akvile Lawrence & Patrik Thollander & Magnus Karlsson, 2018. "Drivers, Barriers, and Success Factors for Improving Energy Management in the Pulp and Paper Industry," Sustainability, MDPI, vol. 10(6), pages 1-35, June.
    5. Waldemarsson, Martin & Lidestam, Helene & Karlsson, Magnus, 2017. "How energy price changes can affect production- and supply chain planning – A case study at a pulp company," Applied Energy, Elsevier, vol. 203(C), pages 333-347.
    6. Darmawan, Arif & Hardi, Flabianus & Yoshikawa, Kunio & Aziz, Muhammad & Tokimatsu, Koji, 2017. "Enhanced process integration of black liquor evaporation, gasification, and combined cycle," Applied Energy, Elsevier, vol. 204(C), pages 1035-1042.
    7. Chaiwatanodom, Paphonwit & Vivanpatarakij, Supawat & Assabumrungrat, Suttichai, 2014. "Thermodynamic analysis of biomass gasification with CO2 recycle for synthesis gas production," Applied Energy, Elsevier, vol. 114(C), pages 10-17.
    8. Wang, Yutao & Yang, Xuechun & Sun, Mingxing & Ma, Lei & Li, Xiao & Shi, Lei, 2016. "Estimating carbon emissions from the pulp and paper industry: A case study," Applied Energy, Elsevier, vol. 184(C), pages 779-789.
    9. Zhang, Yuming & Yao, Meiqin & Gao, Shiqiu & Sun, Guogang & Xu, Guangwen, 2015. "Reactivity and kinetics for steam gasification of petroleum coke blended with black liquor in a micro fluidized bed," Applied Energy, Elsevier, vol. 160(C), pages 820-828.
    10. Satu Lipiäinen & Eeva-Lotta Apajalahti & Esa Vakkilainen, 2023. "Decarbonization Prospects for the European Pulp and Paper Industry: Different Development Pathways and Needed Actions," Energies, MDPI, vol. 16(2), pages 1-18, January.
    11. Lyrio de Oliveira, Lucas & García Kerdan, Iván & de Oliveira Ribeiro, Celma & Oller do Nascimento, Claudio Augusto & Rego, Erik Eduardo & Giarola, Sara & Hawkes, Adam, 2020. "Modelling the technical potential of bioelectricity production under land use constraints: A multi-region Brazil case study," Renewable and Sustainable Energy Reviews, Elsevier, vol. 123(C).
    12. Shahbaz, Muhammad & Al-Ansari, Tareq & Inayat, Muddasser & Sulaiman, Shaharin A. & Parthasarathy, Prakash & McKay, Gordon, 2020. "A critical review on the influence of process parameters in catalytic co-gasification: Current performance and challenges for a future prospectus," Renewable and Sustainable Energy Reviews, Elsevier, vol. 134(C).
    13. Pati, Smitarani & Verma, Om Prakash, 2022. "Energy integration of solar assisted Multiple Stage Evaporator and optimum parameter selection," Energy, Elsevier, vol. 239(PC).
    14. Darmawan, Arif & Ajiwibowo, Muhammad W. & Yoshikawa, Kunio & Aziz, Muhammad & Tokimatsu, Koji, 2018. "Energy-efficient recovery of black liquor through gasification and syngas chemical looping," Applied Energy, Elsevier, vol. 219(C), pages 290-298.
    15. Xu, Z.R. & Zhu, W. & Li, M. & Zhang, H.W. & Gong, M., 2013. "Quantitative analysis of polycyclic aromatic hydrocarbons in solid residues from supercritical water gasification of wet sewage sludge," Applied Energy, Elsevier, vol. 102(C), pages 476-483.
    16. Rudberg, Martin & Waldemarsson, Martin & Lidestam, Helene, 2013. "Strategic perspectives on energy management: A case study in the process industry," Applied Energy, Elsevier, vol. 104(C), pages 487-496.
    17. Nong, Guangzai & Huang, Lijie & Mo, Haitao & Wang, Shuangfei, 2013. "Investigate the variability of gas compositions and thermal efficiency of bagasse black liquor gasification," Energy, Elsevier, vol. 49(C), pages 178-181.
    18. Ji, Xiaoyan & Lundgren, Joakim & Wang, Chuan & Dahl, Jan & Grip, Carl-Erik, 2012. "Simulation and energy optimization of a pulp and paper mill – Evaporation plant and digester," Applied Energy, Elsevier, vol. 97(C), pages 30-37.
    19. Han, Jee-Hoon & Lee, In-Beum, 2014. "A systematic process integration framework for the optimal design and techno-economic performance analysis of energy supply and CO2 mitigation strategies," Applied Energy, Elsevier, vol. 125(C), pages 136-146.
    20. Waldemarsson, Martin & Lidestam, Helene & Rudberg, Martin, 2013. "Including energy in supply chain planning at a pulp company," Applied Energy, Elsevier, vol. 112(C), pages 1056-1065.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:107:y:2013:i:c:p:98-110. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.