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Potential for reducing paper mill energy use and carbon dioxide emissions through plant-wide energy audits: A case study in China

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  • Kong, Lingbo
  • Price, Lynn
  • Hasanbeigi, Ali
  • Liu, Huanbin
  • Li, Jigeng

Abstract

The pulp and paper industry is one of the most energy-intensive industries worldwide. In 2007, it accounted for 5% of total global industrial energy consumption and 2% of direct industrial carbon dioxide (CO2) emissions. An energy audit is a primary step toward improving energy efficiency at the facility level. This paper describes a plant-wide energy audit aimed at identifying energy conservation and CO2 mitigation opportunities at a paper mill in Guangdong province, China. We describe the energy audit methods, relevant Chinese standards, methods of calculating energy and carbon indicators, baseline energy consumption and CO2 emissions of the audited paper mill, and nine energy-efficiency improvement opportunities identified by the audit. For each of the nine options, we evaluate the energy conservation and associated CO2 mitigation potential. The total technical energy conservation potential for these nine opportunities is 967.8terajoules (TJ), and the total CO2 mitigation potential is equal to 93,453tonnes CO2 annually, representing 14.4% and 14.7%, respectively, of the mill’s total energy consumption and CO2 emissions during the audit period.

Suggested Citation

  • Kong, Lingbo & Price, Lynn & Hasanbeigi, Ali & Liu, Huanbin & Li, Jigeng, 2013. "Potential for reducing paper mill energy use and carbon dioxide emissions through plant-wide energy audits: A case study in China," Applied Energy, Elsevier, vol. 102(C), pages 1334-1342.
  • Handle: RePEc:eee:appene:v:102:y:2013:i:c:p:1334-1342
    DOI: 10.1016/j.apenergy.2012.07.013
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    2. Furszyfer Del Rio, Dylan D. & Sovacool, Benjamin K. & Griffiths, Steve & Bazilian, Morgan & Kim, Jinsoo & Foley, Aoife M. & Rooney, David, 2022. "Decarbonizing the pulp and paper industry: A critical and systematic review of sociotechnical developments and policy options," Renewable and Sustainable Energy Reviews, Elsevier, vol. 167(C).
    3. Kong, Lingbo & Hasanbeigi, Ali & Price, Lynn & Liu, Huanbin, 2017. "Energy conservation and CO2 mitigation potentials in the Chinese pulp and paper industry," Resources, Conservation & Recycling, Elsevier, vol. 117(PA), pages 74-84.
    4. Satu Lipiäinen & Eeva-Lotta Apajalahti & Esa Vakkilainen, 2023. "Decarbonization Prospects for the European Pulp and Paper Industry: Different Development Pathways and Needed Actions," Energies, MDPI, vol. 16(2), pages 1-18, January.
    5. Florian Jaehn & Raisa Juopperi, 2019. "A Description of Supply Chain Planning Problems in the Paper Industry with Literature Review," Asia-Pacific Journal of Operational Research (APJOR), World Scientific Publishing Co. Pte. Ltd., vol. 36(01), pages 1-39, February.
    6. Peng, Lihong & Zeng, Xiaoling & Wang, Yejun & Hong, Gui-Bing, 2015. "Analysis of energy efficiency and carbon dioxide reduction in the Chinese pulp and paper industry," Energy Policy, Elsevier, vol. 80(C), pages 65-75.
    7. Olkis, C. & Santori, G. & Brandani, S., 2018. "An Adsorption Reverse Electrodialysis system for the generation of electricity from low-grade heat," Applied Energy, Elsevier, vol. 231(C), pages 222-234.
    8. Luis Miguel Calvo & Rosario Domingo, 2017. "CO 2 Emissions Reduction and Energy Efficiency Improvements in Paper Making Drying Process Control by Sensors," Sustainability, MDPI, vol. 9(4), pages 1-17, March.
    9. Akvile Lawrence & Patrik Thollander & Magnus Karlsson, 2018. "Drivers, Barriers, and Success Factors for Improving Energy Management in the Pulp and Paper Industry," Sustainability, MDPI, vol. 10(6), pages 1-35, June.
    10. May, Gökan & Barletta, Ilaria & Stahl, Bojan & Taisch, Marco, 2015. "Energy management in production: A novel method to develop key performance indicators for improving energy efficiency," Applied Energy, Elsevier, vol. 149(C), pages 46-61.
    11. Salahi, Niloofar & Jafari, Mohsen A., 2016. "Energy-Performance as a driver for optimal production planning," Applied Energy, Elsevier, vol. 174(C), pages 88-100.
    12. Marco Briceño-León & Dennys Pazmiño-Quishpe & Jean-Michel Clairand & Guillermo Escrivá-Escrivá, 2021. "Energy Efficiency Measures in Bakeries toward Competitiveness and Sustainability—Case Studies in Quito, Ecuador," Sustainability, MDPI, vol. 13(9), pages 1-20, May.
    13. Salvatori, Simone & Benedetti, Miriam & Bonfà, Francesca & Introna, Vito & Ubertini, Stefano, 2018. "Inter-sectorial benchmarking of compressed air generation energy performance: Methodology based on real data gathering in large and energy-intensive industrial firms," Applied Energy, Elsevier, vol. 217(C), pages 266-280.
    14. Karali, Nihan & Xu, Tengfang & Sathaye, Jayant, 2014. "Reducing energy consumption and CO2 emissions by energy efficiency measures and international trading: A bottom-up modeling for the U.S. iron and steel sector," Applied Energy, Elsevier, vol. 120(C), pages 133-146.
    15. Teijo Palander & Jari Takkinen, 2021. "The Optimum Wood Procurement Scenario and Its Dynamic Management for Integrated Energy and Material Production in Carbon-Neutral Forest Industry," Energies, MDPI, vol. 14(15), pages 1-19, July.
    16. Mesfun, Sennai & Toffolo, Andrea, 2013. "Optimization of process integration in a Kraft pulp and paper mill – Evaporation train and CHP system," Applied Energy, Elsevier, vol. 107(C), pages 98-110.
    17. Chen, Xiaobin & Man, Yi & Zheng, Qifu & Hu, Yusha & Li, Jigeng & Hong, Mengna, 2019. "Industrial verification of energy saving for the single-tier cylinder based paper drying process," Energy, Elsevier, vol. 170(C), pages 261-272.

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    Keywords

    Energy audit; Paper mill; Energy efficiency; CO2 mitigation;
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