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Energy optimization in a pulp and paper mill cogeneration facility

Author

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  • Marshman, D.J.
  • Chmelyk, T.
  • Sidhu, M.S.
  • Gopaluni, R.B.
  • Dumont, G.A.

Abstract

Alarmingly low pulp prices in early 2009 left pulp and paper mills across North America desperate for any way to improve thin profit margins. One solution that continues to gain popularity among the industry is improved energy management systems for cogeneration systems, which use steam for two purposes - to provide heat for the pulping process and to generate electricity for sale to regional providers. This paper presents an energy optimization algorithm for use in a pulp and paper mill cogeneration system. The algorithm is applicable to a number of popular mill configurations, power sale contracts, and fuel purchasing scenarios. The method is also extended to address weather-dependent cooling limitations encountered by a mill cogeneration facility, in which case an iterative solution is proposed in order to maintain convexity of the optimization problem. Results are presented in the form of three case studies.

Suggested Citation

  • Marshman, D.J. & Chmelyk, T. & Sidhu, M.S. & Gopaluni, R.B. & Dumont, G.A., 2010. "Energy optimization in a pulp and paper mill cogeneration facility," Applied Energy, Elsevier, vol. 87(11), pages 3514-3525, November.
    • Handle: RePEc:eee:appene:v:87:y:2010:i:11:p:3514-3525
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    1. Herre, Lars & Tomasini, Federica & Paridari, Kaveh & Söder, Lennart & Nordström, Lars, 2020. "Simplified model of integrated paper mill for optimal bidding in energy and reserve markets," Applied Energy, Elsevier, vol. 279(C).
    2. Keivan Rahimi-Adli & Egidio Leo & Benedikt Beisheim & Sebastian Engell, 2021. "Optimisation of the Operation of an Industrial Power Plant under Steam Demand Uncertainty," Energies, MDPI, vol. 14(21), pages 1-28, November.
    3. Pini Prato, Alessandro & Strobino, Fabrizio & Broccardo, Marco & Parodi Giusino, Luigi, 2012. "Integrated management of cogeneration plants and district heating networks," Applied Energy, Elsevier, vol. 97(C), pages 590-600.
    4. Skvorčinskienė, R. & Striūgas, N. & Galinis, A. & Lekavičius, V. & Kurkela, E. & Kurkela, M. & Lukoševičius, R. & Radinas, M. & Šermukšnienė, A., 2022. "Renewable transport fuel production combined with cogeneration plant operation and waste heat recovery in district heating system," Renewable Energy, Elsevier, vol. 189(C), pages 952-969.
    5. Mardan, Nawzad & Klahr, Roger, 2012. "Combining optimisation and simulation in an energy systems analysis of a Swedish iron foundry," Energy, Elsevier, vol. 44(1), pages 410-419.
    6. Ghadimi, P. & Kara, S. & Kornfeld, B., 2014. "The optimal selection of on-site CHP systems through integrated sizing and operational strategy," Applied Energy, Elsevier, vol. 126(C), pages 38-46.
    7. Mitra, Sumit & Sun, Lige & Grossmann, Ignacio E., 2013. "Optimal scheduling of industrial combined heat and power plants under time-sensitive electricity prices," Energy, Elsevier, vol. 54(C), pages 194-211.
    8. Helin, Kristo & Käki, Anssi & Zakeri, Behnam & Lahdelma, Risto & Syri, Sanna, 2017. "Economic potential of industrial demand side management in pulp and paper industry," Energy, Elsevier, vol. 141(C), pages 1681-1694.
    9. Fernández-Blanco, Ricardo & Arroyo, José M. & Alguacil, Natalia, 2014. "Consumer payment minimization under uniform pricing: A mixed-integer linear programming approach," Applied Energy, Elsevier, vol. 114(C), pages 676-686.
    10. Mesfun, Sennai & Toffolo, Andrea, 2013. "Optimization of process integration in a Kraft pulp and paper mill – Evaporation train and CHP system," Applied Energy, Elsevier, vol. 107(C), pages 98-110.
    11. Waldemarsson, Martin & Lidestam, Helene & Rudberg, Martin, 2013. "Including energy in supply chain planning at a pulp company," Applied Energy, Elsevier, vol. 112(C), pages 1056-1065.
    12. Laurijssen, Jobien & Faaij, André & Worrell, Ernst, 2012. "Energy conversion strategies in the European paper industry – A case study in three countries," Applied Energy, Elsevier, vol. 98(C), pages 102-113.
    13. Rudberg, Martin & Waldemarsson, Martin & Lidestam, Helene, 2013. "Strategic perspectives on energy management: A case study in the process industry," Applied Energy, Elsevier, vol. 104(C), pages 487-496.
    14. Waldemarsson, Martin & Lidestam, Helene & Karlsson, Magnus, 2017. "How energy price changes can affect production- and supply chain planning – A case study at a pulp company," Applied Energy, Elsevier, vol. 203(C), pages 333-347.
    15. Isa, Normazlina Mat & Tan, Chee Wei & Yatim, A.H.M., 2018. "A comprehensive review of cogeneration system in a microgrid: A perspective from architecture and operating system," Renewable and Sustainable Energy Reviews, Elsevier, vol. 81(P2), pages 2236-2263.
    16. Akvile Lawrence & Patrik Thollander & Magnus Karlsson, 2018. "Drivers, Barriers, and Success Factors for Improving Energy Management in the Pulp and Paper Industry," Sustainability, MDPI, vol. 10(6), pages 1-35, June.
    17. Ahn, Yu-Chan & Lee, In-Beum & Lee, Kun-Hong & Han, Jee-Hoon, 2015. "Strategic planning design of microalgae biomass-to-biodiesel supply chain network: Multi-period deterministic model," Applied Energy, Elsevier, vol. 154(C), pages 528-542.

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