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Design and Costs Analysis of Hydrogen Refuelling Stations Based on Different Hydrogen Sources and Plant Configurations

Author

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  • Alessandra Perna

    (Department of Civil and Mechanical Engineering, University of Cassino and Southern Lazio, 03043 Cassino, Italy)

  • Mariagiovanna Minutillo

    (Department of Industrial Engineering, University of Salerno, 84084 Fisciano, Italy)

  • Simona Di Micco

    (Department of Engineering, University of Naples Parthenope, 80143 Napoli, Italy)

  • Elio Jannelli

    (Department of Engineering, University of Naples Parthenope, 80143 Napoli, Italy)

Abstract

In this study, the authors present a techno-economic assessment of on-site hydrogen refuelling stations (450 kg/day of H 2 ) based on different hydrogen sources and production technologies. Green ammonia, biogas, and water have been considered as hydrogen sources while cracking, autothermal reforming, and electrolysis have been selected as the hydrogen production technologies. The electric energy requirements of the hydrogen refuelling stations (HRSs) are internally satisfied using the fuel cell technology as power units for ammonia and biogas-based configurations and the PV grid-connected power plant for the water-based one. The hydrogen purification, where necessary, is performed by means of a Palladium-based membrane unit. Finally, the same hydrogen compression, storage, and distribution section are considered for all configurations. The sizing and the energy analysis of the proposed configurations have been carried out by simulation models adequately developed. Moreover, the economic feasibility has been performed by applying the life cycle cost analysis. The ammonia-based configurations are the best solutions in terms of hydrogen production energy efficiency (>71%, LHV) as well as from the economic point of view, showing a levelized cost of hydrogen (LCOH) in the range of 6.28 EUR/kg to 6.89 EUR/kg, a profitability index greater than 3.5, and a Discounted Pay Back Time less than five years.

Suggested Citation

  • Alessandra Perna & Mariagiovanna Minutillo & Simona Di Micco & Elio Jannelli, 2022. "Design and Costs Analysis of Hydrogen Refuelling Stations Based on Different Hydrogen Sources and Plant Configurations," Energies, MDPI, vol. 15(2), pages 1-22, January.
    • Handle: RePEc:gam:jeners:v:15:y:2022:i:2:p:541-:d:723429
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    References listed on IDEAS

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    1. David Jure Jovan & Gregor Dolanc, 2020. "Can Green Hydrogen Production Be Economically Viable under Current Market Conditions," Energies, MDPI, vol. 13(24), pages 1-16, December.
    2. Soyeong Park & Solji Nam & Myoungjin Oh & Ie-jung Choi & Jungwoo Shin, 2020. "Preference Structure on the Design of Hydrogen Refueling Stations to Activate Energy Transition," Energies, MDPI, vol. 13(15), pages 1-13, August.
    3. Usman Asif & Klaus Schmidt, 2021. "Fuel Cell Electric Vehicles (FCEV): Policy Advances to Enhance Commercial Success," Sustainability, MDPI, vol. 13(9), pages 1-12, May.
    4. Murat Peksen, 2021. "Hydrogen Technology towards the Solution of Environment-Friendly New Energy Vehicles," Energies, MDPI, vol. 14(16), pages 1-6, August.
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    Cited by:

    1. Oliver Grasham & Valerie Dupont & Timothy Cockerill & Miller Alonso Camargo-Valero, 2022. "Ammonia and Biogas from Anaerobic and Sewage Digestion for Novel Heat, Power and Transport Applications—A Techno-Economic and GHG Emissions Study for the United Kingdom," Energies, MDPI, vol. 15(6), pages 1-23, March.
    2. Kwanwoo Lee & Chankyu Kang, 2024. "Expansion of Next-Generation Sustainable Clean Hydrogen Energy in South Korea: Domino Explosion Risk Analysis and Preventive Measures Due to Hydrogen Leakage from Hydrogen Re-Fueling Stations Using Mo," Sustainability, MDPI, vol. 16(9), pages 1-16, April.
    3. Beata Kurc & Xymena Gross & Natalia Szymlet & Łukasz Rymaniak & Krystian Woźniak & Marita Pigłowska, 2024. "Hydrogen-Powered Vehicles: A Paradigm Shift in Sustainable Transportation," Energies, MDPI, vol. 17(19), pages 1-38, September.
    4. Fabio Massaro & Marco Ferraro & Francesco Montana & Eleonora Riva Sanseverino & Salvatore Ruffino, 2024. "Techno-Economic Analysis of Clean Hydrogen Production Plants in Sicily: Comparison of Distributed and Centralized Production," Energies, MDPI, vol. 17(13), pages 1-25, July.
    5. Nyangon, Joseph & Darekar, Ayesha, 2024. "Advancements in hydrogen energy systems: A review of levelized costs, financial incentives and technological innovations," Innovation and Green Development, Elsevier, vol. 3(3).
    6. Giulio Raimondi & Gianluca Greco & Michele Ongis & Gabriele D’Antuono & Davide Lanni & Giuseppe Spazzafumo, 2024. "Techno-Economical Assessment for Combined Production of Hydrogen, Heat, and Power from Residual Lignocellulosic Agricultural Biomass in Huesca Province (Spain)," Energies, MDPI, vol. 17(4), pages 1-24, February.
    7. Ferrada, Francisco & Babonneau, Frederic & Homem-de-Mello, Tito & Jalil-Vega, Francisca, 2023. "The role of hydrogen for deep decarbonization of energy systems: A Chilean case study," Energy Policy, Elsevier, vol. 177(C).
    8. Roberta Caponi & Enrico Bocci & Luca Del Zotto, 2022. "Techno-Economic Model for Scaling Up of Hydrogen Refueling Stations," Energies, MDPI, vol. 15(20), pages 1-16, October.

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