IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v15y2022i16p6061-d893981.html
   My bibliography  Save this article

Optimization of the Load Capacity System of Powered Roof Support: A Review

Author

Listed:
  • Dawid Szurgacz

    (Center of Hydraulics DOH Ltd., ul., Konstytucji 147, 41-906 Bytom, Poland
    Polska Grupa Górnicza S.A., ul., Powstańców 30, 40-039 Katowice, Poland)

  • Beata Borska

    (KWK Ruda Ruch Halemba, ul., Halembska 160, 41-717 Ruda Sląska, Poland)

  • Sergey Zhironkin

    (Department of Trade and Marketing, Siberian Federal University, 79 Svobodny av., 660041 Krasnoyarsk, Russia
    Department of Open Pit Mining, T.F. Gorbachev Kuzbass State Technical University, 28 Vesennya st., 650000 Kemerovo, Russia)

  • Ryszard Diederichs

    (Center of Hydraulics DOH Ltd., ul., Konstytucji 147, 41-906 Bytom, Poland)

  • Anthony J. S. Spearing

    (School of Mines, China University of Mining and Technology, 1 Daxue Road, Tongshan District, Xuzhou 221116, China)

Abstract

Powered roof support is equipped with a hydraulic control system to ensure its required load capacity. The main problem arising from powered roof support during exploitation is providing the necessary load capacity. A decrease in load capacity is mainly associated with internal and external leakage in the cylinders, mainly in the hydraulic props. The hydraulic prop’s role is to ensure stability for the powered roof support. A special double block with an additional pressure boost was developed to counter the props’ leakage phenomenon. Pressure loss is replenished based on the solution proposed here. For this purpose, bench tests were commenced, in which a prop with an internal leakage was used. The research included the analysis of the operation of a boosted double block. The results allowed us to assess whether the developed solution can be the subject of further research conducted in real conditions.

Suggested Citation

  • Dawid Szurgacz & Beata Borska & Sergey Zhironkin & Ryszard Diederichs & Anthony J. S. Spearing, 2022. "Optimization of the Load Capacity System of Powered Roof Support: A Review," Energies, MDPI, vol. 15(16), pages 1-15, August.
    • Handle: RePEc:gam:jeners:v:15:y:2022:i:16:p:6061-:d:893981
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/15/16/6061/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/15/16/6061/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Dawid Szurgacz & Beata Borska & Ryszard Diederichs & Sergey Zhironkin, 2022. "Development of a Hydraulic System for the Automatic Expansion of Powered Roof Support," Energies, MDPI, vol. 15(3), pages 1-15, January.
    2. Michał Patyk & Przemysław Bodziony & Zbigniew Krysa, 2021. "A Multiple Criteria Decision Making Method to Weight the Sustainability Criteria of Equipment Selection for Surface Mining," Energies, MDPI, vol. 14(11), pages 1-14, May.
    3. Oleg Bazaluk & Orest Slabyi & Vasyl Vekeryk & Andrii Velychkovych & Liubomyr Ropyak & Vasyl Lozynskyi, 2021. "A Technology of Hydrocarbon Fluid Production Intensification by Productive Stratum Drainage Zone Reaming," Energies, MDPI, vol. 14(12), pages 1-15, June.
    4. Karolina Adach-Pawelus & Daniel Pawelus, 2021. "Influence of Driving Direction on the Stability of a Group of Headings Located in a Field of High Horizontal Stresses in the Polish Underground Copper Mines," Energies, MDPI, vol. 14(18), pages 1-13, September.
    5. Piotr Bortnowski & Robert Król & Anna Nowak-Szpak & Maksymilian Ozdoba, 2022. "A Preliminary Studies of the Impact of a Conveyor Belt on the Noise Emission," Sustainability, MDPI, vol. 14(5), pages 1-15, February.
    6. Jaroslaw Wajs & Paweł Trybała & Justyna Górniak-Zimroz & Joanna Krupa-Kurzynowska & Damian Kasza, 2021. "Modern Solution for Fast and Accurate Inventorization of Open-Pit Mines by the Active Remote Sensing Technique—Case Study of Mikoszów Granite Mine (Lower Silesia, SW Poland)," Energies, MDPI, vol. 14(20), pages 1-17, October.
    7. Dawid Szurgacz & Sergey Zhironkin & Michal Cehlár & Stefan Vöth & Sam Spearing & Ma Liqiang, 2021. "A Step-by-Step Procedure for Tests and Assessment of the Automatic Operation of a Powered Roof Support," Energies, MDPI, vol. 14(3), pages 1-16, January.
    8. Dawid Szurgacz, 2021. "Dynamic Analysis for the Hydraulic Leg Power of a Powered Roof Support," Energies, MDPI, vol. 14(18), pages 1-12, September.
    9. Aleksandra Grzesiek & Radosław Zimroz & Paweł Śliwiński & Norbert Gomolla & Agnieszka Wyłomańska, 2021. "A Method for Structure Breaking Point Detection in Engine Oil Pressure Data," Energies, MDPI, vol. 14(17), pages 1-24, September.
    10. Witold Kawalec & Natalia Suchorab & Martyna Konieczna-Fuławka & Robert Król, 2020. "Specific Energy Consumption of a Belt Conveyor System in a Continuous Surface Mine," Energies, MDPI, vol. 13(19), pages 1-10, October.
    11. Krzysztof Kotwica & Grzegorz Stopka & Marek Kalita & Dominik Bałaga & Michał Siegmund, 2021. "Impact of Geometry of Toothed Segments of the Innovative KOMTRACK Longwall Shearer Haulage System on Load and Slip during the Travel of a Track Wheel," Energies, MDPI, vol. 14(9), pages 1-25, May.
    12. Mirosław Bajda & Monika Hardygóra, 2021. "Analysis of Reasons for Reduced Strength of Multiply Conveyor Belt Splices," Energies, MDPI, vol. 14(5), pages 1-21, March.
    13. Jakub Janus & Jerzy Krawczyk, 2021. "Measurement and Simulation of Flow in a Section of a Mine Gallery," Energies, MDPI, vol. 14(16), pages 1-15, August.
    14. Oleg Bazaluk & Andrii Velychkovych & Liubomyr Ropyak & Mykhailo Pashechko & Tetiana Pryhorovska & Vasyl Lozynskyi, 2021. "Influence of Heavy Weight Drill Pipe Material and Drill Bit Manufacturing Errors on Stress State of Steel Blades," Energies, MDPI, vol. 14(14), pages 1-15, July.
    15. Dawid Szurgacz & Sergey Zhironkin & Stefan Vöth & Jiří Pokorný & A.J.S. (Sam) Spearing & Michal Cehlár & Marta Stempniak & Leszek Sobik, 2021. "Thermal Imaging Study to Determine the Operational Condition of a Conveyor Belt Drive System Structure," Energies, MDPI, vol. 14(11), pages 1-18, June.
    16. Przemyslaw J. Borkowski, 2020. "Comminution of Copper Ores with the Use of a High-Pressure Water Jet," Energies, MDPI, vol. 13(23), pages 1-11, November.
    17. Mateusz Góralczyk & Pavlo Krot & Radosław Zimroz & Szymon Ogonowski, 2020. "Increasing Energy Efficiency and Productivity of the Comminution Process in Tumbling Mills by Indirect Measurements of Internal Dynamics—An Overview," Energies, MDPI, vol. 13(24), pages 1-19, December.
    18. Peng Huang & Sam Spearing & Feng Ju & Kashi Vishwanath Jessu & Zhongwei Wang & Pai Ning, 2019. "Control Effects of Five Common Solid Waste Backfilling Materials on In Situ Strata of Gob," Energies, MDPI, vol. 12(1), pages 1-14, January.
    19. Piotr Bortnowski & Lech Gładysiewicz & Robert Król & Maksymilian Ozdoba, 2021. "Energy Efficiency Analysis of Copper Ore Ball Mill Drive Systems," Energies, MDPI, vol. 14(6), pages 1-14, March.
    20. Krzysztof Krauze & Kamil Mucha & Tomasz Wydro & Edward Pieczora, 2021. "Functional and Operational Requirements to Be Fulfilled by Conical Picks Regarding Their Wear Rate and Investment Costs," Energies, MDPI, vol. 14(12), pages 1-19, June.
    21. Janina Świątek & Tomasz Janoszek & Tomasz Cichy & Kazimierz Stoiński, 2021. "Computational Fluid Dynamics Simulations for Investigation of the Damage Causes in Safety Elements of Powered Roof Supports—A Case Study," Energies, MDPI, vol. 14(4), pages 1-20, February.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Dawid Szurgacz & Beata Borska & Ryszard Diederichs & Anthony J. S. Spearing & Sergey Zhironkin, 2023. "Minimizing Internal Leaks of a Powered Roof Support’s Hydraulic Prop Based on Double Block with Charging," Energies, MDPI, vol. 16(3), pages 1-14, January.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Dawid Szurgacz & Beata Borska & Ryszard Diederichs & Anthony J. S. Spearing & Sergey Zhironkin, 2023. "Minimizing Internal Leaks of a Powered Roof Support’s Hydraulic Prop Based on Double Block with Charging," Energies, MDPI, vol. 16(3), pages 1-14, January.
    2. Sergey Zhironkin & Dawid Szurgacz, 2022. "Mining Technologies Innovative Development: Industrial, Environmental and Economic Perspectives," Energies, MDPI, vol. 15(5), pages 1-5, February.
    3. Dawid Szurgacz & Beata Borska & Ryszard Diederichs & Sergey Zhironkin, 2022. "Development of a Hydraulic System for the Automatic Expansion of Powered Roof Support," Energies, MDPI, vol. 15(3), pages 1-15, January.
    4. Dawid Szurgacz, 2021. "Dynamic Analysis for the Hydraulic Leg Power of a Powered Roof Support," Energies, MDPI, vol. 14(18), pages 1-12, September.
    5. Dawid Szurgacz & Sergey Zhironkin & Jiří Pokorný & A. J. S. (Sam) Spearing & Stefan Vöth & Michal Cehlár & Izabela Kowalewska, 2021. "Development of an Active Training Method for Belt Conveyor," IJERPH, MDPI, vol. 19(1), pages 1-12, December.
    6. Dawid Szurgacz & Sergey Zhironkin & Stefan Vöth & Jiří Pokorný & A.J.S. (Sam) Spearing & Michal Cehlár & Marta Stempniak & Leszek Sobik, 2021. "Thermal Imaging Study to Determine the Operational Condition of a Conveyor Belt Drive System Structure," Energies, MDPI, vol. 14(11), pages 1-18, June.
    7. Sergey Zhironkin & Dawid Szurgacz, 2021. "Mining Technologies Innovative Development: Economic and Sustainable Outlook," Energies, MDPI, vol. 14(24), pages 1-9, December.
    8. Qingliang Zeng & Zhaoji Li & Lirong Wan & Dejian Ma & Jiantao Wang, 2022. "Research on Dynamic Characteristics of Canopy and Column of Hydraulic Support under Impact Load," Energies, MDPI, vol. 15(13), pages 1-20, June.
    9. Maciej Dutkiewicz & Ivan Shatskyi & Oleh Martsynkiv & Eduard Kuzmenko, 2022. "Mechanism of Casing String Curvature Due to Displacement of Surface Strata," Energies, MDPI, vol. 15(14), pages 1-12, July.
    10. Paweł Strzałkowski, 2021. "Characteristics of Waste Generated in Dimension Stone Processing," Energies, MDPI, vol. 14(21), pages 1-16, November.
    11. Adam Wróblewski & Pavlo Krot & Radosław Zimroz & Timo Mayer & Jyri Peltola, 2023. "Review of Linear Electric Motor Hammers—An Energy-Saving and Eco-Friendly Solution in Industry," Energies, MDPI, vol. 16(2), pages 1-28, January.
    12. Michał Bembenek & Volodymyr Kotsyubynsky & Volodymyra Boychuk & Bogdan Rachiy & Ivan Budzulyak & Łukasz Kowalski & Liubomyr Ropyak, 2022. "Effect of Synthesis Conditions on Capacitive Properties of Porous Carbon Derived from Hemp Bast Fiber," Energies, MDPI, vol. 15(22), pages 1-15, November.
    13. Paweł Bogacz & Łukasz Cieślik & Dawid Osowski & Paweł Kochaj, 2022. "Analysis of the Scope for Reducing the Level of Energy Consumption of Crew Transport in an Underground Mining Plant Using a Conveyor Belt System Mining Plant," Energies, MDPI, vol. 15(20), pages 1-16, October.
    14. Lirong Wan & Xuehui Yu & Dejian Ma & Zhaosheng Meng & Qingliang Zeng & Guoqing Qi, 2022. "Dynamic Response Analysis of a Novel Anti-Impact Pressure Balance Jack," Energies, MDPI, vol. 15(14), pages 1-15, July.
    15. Krzysztof Kotwica & Grzegorz Stopka & Andrzej N. Wieczorek & Marek Kalita & Dominik Bałaga & Michał Siegmund, 2023. "Development of Longwall Shearers’ Haulage Systems as an Alternative to the Eicotrack System Used Nowadays," Energies, MDPI, vol. 16(3), pages 1-19, January.
    16. Mirosław Bajda & Monika Hardygóra, 2021. "Analysis of the Influence of the Type of Belt on the Energy Consumption of Transport Processes in a Belt Conveyor," Energies, MDPI, vol. 14(19), pages 1-17, September.
    17. Sergey Zhironkin & Michal Cehlár, 2021. "Coal Mining Sustainable Development: Economics and Technological Outlook," Energies, MDPI, vol. 14(16), pages 1-8, August.
    18. Huiuk Yi & Minsik Kim & Dongkil Lee & Jongmyung Park, 2022. "Applications of Computational Fluid Dynamics for Mine Ventilation in Mineral Development," Energies, MDPI, vol. 15(22), pages 1-24, November.
    19. Hamid Shiri & Jacek Wodecki & Bartłomiej Ziętek & Radosław Zimroz, 2021. "Inspection Robotic UGV Platform and the Procedure for an Acoustic Signal-Based Fault Detection in Belt Conveyor Idler," Energies, MDPI, vol. 14(22), pages 1-17, November.
    20. Łukasz Bołoz & Witold Biały, 2022. "Methods and Test Benches for Cutting Tools Testing—A Review," Energies, MDPI, vol. 16(1), pages 1-17, December.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:15:y:2022:i:16:p:6061-:d:893981. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.