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Optimization of the Load Capacity System of Powered Roof Support: A Review

Author

Listed:
  • Dawid Szurgacz

    (Center of Hydraulics DOH Ltd., ul., Konstytucji 147, 41-906 Bytom, Poland
    Polska Grupa Górnicza S.A., ul., Powstańców 30, 40-039 Katowice, Poland)

  • Beata Borska

    (KWK Ruda Ruch Halemba, ul., Halembska 160, 41-717 Ruda Sląska, Poland)

  • Sergey Zhironkin

    (Department of Trade and Marketing, Siberian Federal University, 79 Svobodny av., 660041 Krasnoyarsk, Russia
    Department of Open Pit Mining, T.F. Gorbachev Kuzbass State Technical University, 28 Vesennya st., 650000 Kemerovo, Russia)

  • Ryszard Diederichs

    (Center of Hydraulics DOH Ltd., ul., Konstytucji 147, 41-906 Bytom, Poland)

  • Anthony J. S. Spearing

    (School of Mines, China University of Mining and Technology, 1 Daxue Road, Tongshan District, Xuzhou 221116, China)

Abstract

Powered roof support is equipped with a hydraulic control system to ensure its required load capacity. The main problem arising from powered roof support during exploitation is providing the necessary load capacity. A decrease in load capacity is mainly associated with internal and external leakage in the cylinders, mainly in the hydraulic props. The hydraulic prop’s role is to ensure stability for the powered roof support. A special double block with an additional pressure boost was developed to counter the props’ leakage phenomenon. Pressure loss is replenished based on the solution proposed here. For this purpose, bench tests were commenced, in which a prop with an internal leakage was used. The research included the analysis of the operation of a boosted double block. The results allowed us to assess whether the developed solution can be the subject of further research conducted in real conditions.

Suggested Citation

  • Dawid Szurgacz & Beata Borska & Sergey Zhironkin & Ryszard Diederichs & Anthony J. S. Spearing, 2022. "Optimization of the Load Capacity System of Powered Roof Support: A Review," Energies, MDPI, vol. 15(16), pages 1-15, August.
    • Handle: RePEc:gam:jeners:v:15:y:2022:i:16:p:6061-:d:893981
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    References listed on IDEAS

    as
    1. Dawid Szurgacz & Beata Borska & Ryszard Diederichs & Sergey Zhironkin, 2022. "Development of a Hydraulic System for the Automatic Expansion of Powered Roof Support," Energies, MDPI, vol. 15(3), pages 1-15, January.
    2. Jaroslaw Wajs & Paweł Trybała & Justyna Górniak-Zimroz & Joanna Krupa-Kurzynowska & Damian Kasza, 2021. "Modern Solution for Fast and Accurate Inventorization of Open-Pit Mines by the Active Remote Sensing Technique—Case Study of Mikoszów Granite Mine (Lower Silesia, SW Poland)," Energies, MDPI, vol. 14(20), pages 1-17, October.
    3. Dawid Szurgacz, 2021. "Dynamic Analysis for the Hydraulic Leg Power of a Powered Roof Support," Energies, MDPI, vol. 14(18), pages 1-12, September.
    4. Witold Kawalec & Natalia Suchorab & Martyna Konieczna-Fuławka & Robert Król, 2020. "Specific Energy Consumption of a Belt Conveyor System in a Continuous Surface Mine," Energies, MDPI, vol. 13(19), pages 1-10, October.
    5. Krzysztof Kotwica & Grzegorz Stopka & Marek Kalita & Dominik Bałaga & Michał Siegmund, 2021. "Impact of Geometry of Toothed Segments of the Innovative KOMTRACK Longwall Shearer Haulage System on Load and Slip during the Travel of a Track Wheel," Energies, MDPI, vol. 14(9), pages 1-25, May.
    6. Mirosław Bajda & Monika Hardygóra, 2021. "Analysis of Reasons for Reduced Strength of Multiply Conveyor Belt Splices," Energies, MDPI, vol. 14(5), pages 1-21, March.
    7. Dawid Szurgacz & Sergey Zhironkin & Stefan Vöth & Jiří Pokorný & A.J.S. (Sam) Spearing & Michal Cehlár & Marta Stempniak & Leszek Sobik, 2021. "Thermal Imaging Study to Determine the Operational Condition of a Conveyor Belt Drive System Structure," Energies, MDPI, vol. 14(11), pages 1-18, June.
    8. Przemyslaw J. Borkowski, 2020. "Comminution of Copper Ores with the Use of a High-Pressure Water Jet," Energies, MDPI, vol. 13(23), pages 1-11, November.
    9. Krzysztof Krauze & Kamil Mucha & Tomasz Wydro & Edward Pieczora, 2021. "Functional and Operational Requirements to Be Fulfilled by Conical Picks Regarding Their Wear Rate and Investment Costs," Energies, MDPI, vol. 14(12), pages 1-19, June.
    10. Janina Świątek & Tomasz Janoszek & Tomasz Cichy & Kazimierz Stoiński, 2021. "Computational Fluid Dynamics Simulations for Investigation of the Damage Causes in Safety Elements of Powered Roof Supports—A Case Study," Energies, MDPI, vol. 14(4), pages 1-20, February.
    11. Michał Patyk & Przemysław Bodziony & Zbigniew Krysa, 2021. "A Multiple Criteria Decision Making Method to Weight the Sustainability Criteria of Equipment Selection for Surface Mining," Energies, MDPI, vol. 14(11), pages 1-14, May.
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    13. Karolina Adach-Pawelus & Daniel Pawelus, 2021. "Influence of Driving Direction on the Stability of a Group of Headings Located in a Field of High Horizontal Stresses in the Polish Underground Copper Mines," Energies, MDPI, vol. 14(18), pages 1-13, September.
    14. Piotr Bortnowski & Robert Król & Anna Nowak-Szpak & Maksymilian Ozdoba, 2022. "A Preliminary Studies of the Impact of a Conveyor Belt on the Noise Emission," Sustainability, MDPI, vol. 14(5), pages 1-15, February.
    15. Dawid Szurgacz & Sergey Zhironkin & Michal Cehlár & Stefan Vöth & Sam Spearing & Ma Liqiang, 2021. "A Step-by-Step Procedure for Tests and Assessment of the Automatic Operation of a Powered Roof Support," Energies, MDPI, vol. 14(3), pages 1-16, January.
    16. Aleksandra Grzesiek & Radosław Zimroz & Paweł Śliwiński & Norbert Gomolla & Agnieszka Wyłomańska, 2021. "A Method for Structure Breaking Point Detection in Engine Oil Pressure Data," Energies, MDPI, vol. 14(17), pages 1-24, September.
    17. Jakub Janus & Jerzy Krawczyk, 2021. "Measurement and Simulation of Flow in a Section of a Mine Gallery," Energies, MDPI, vol. 14(16), pages 1-15, August.
    18. Oleg Bazaluk & Andrii Velychkovych & Liubomyr Ropyak & Mykhailo Pashechko & Tetiana Pryhorovska & Vasyl Lozynskyi, 2021. "Influence of Heavy Weight Drill Pipe Material and Drill Bit Manufacturing Errors on Stress State of Steel Blades," Energies, MDPI, vol. 14(14), pages 1-15, July.
    19. Mateusz Góralczyk & Pavlo Krot & Radosław Zimroz & Szymon Ogonowski, 2020. "Increasing Energy Efficiency and Productivity of the Comminution Process in Tumbling Mills by Indirect Measurements of Internal Dynamics—An Overview," Energies, MDPI, vol. 13(24), pages 1-19, December.
    20. Peng Huang & Sam Spearing & Feng Ju & Kashi Vishwanath Jessu & Zhongwei Wang & Pai Ning, 2019. "Control Effects of Five Common Solid Waste Backfilling Materials on In Situ Strata of Gob," Energies, MDPI, vol. 12(1), pages 1-14, January.
    21. Piotr Bortnowski & Lech Gładysiewicz & Robert Król & Maksymilian Ozdoba, 2021. "Energy Efficiency Analysis of Copper Ore Ball Mill Drive Systems," Energies, MDPI, vol. 14(6), pages 1-14, March.
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    Cited by:

    1. Dawid Szurgacz & Beata Borska & Ryszard Diederichs & Anthony J. S. Spearing & Sergey Zhironkin, 2023. "Minimizing Internal Leaks of a Powered Roof Support’s Hydraulic Prop Based on Double Block with Charging," Energies, MDPI, vol. 16(3), pages 1-14, January.

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