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Computational Fluid Dynamics Simulations for Investigation of the Damage Causes in Safety Elements of Powered Roof Supports—A Case Study

Author

Listed:
  • Janina Świątek

    (Department of Extraction Technologies, Rockburst and Mining Support, Central Mining Institute, Plac Gwarków 1, 40-166 Katowice, Poland)

  • Tomasz Janoszek

    (Department of Extraction Technologies, Rockburst and Mining Support, Central Mining Institute, Plac Gwarków 1, 40-166 Katowice, Poland)

  • Tomasz Cichy

    (Department of Extraction Technologies, Rockburst and Mining Support, Central Mining Institute, Plac Gwarków 1, 40-166 Katowice, Poland)

  • Kazimierz Stoiński

    (Department of Mechanical Devices Testing and Rocks, Central Mining Institute, Plac Gwarków 1, 40-166 Katowice, Poland)

Abstract

The paper describes a case study of the safety hydraulic system damage in the working of a longwall in a Polish coal mine. The safety elements are a component of the powered roof supports which secure the shield against damage during rock burst incidents. The damage event, which occurred in the hydraulic system during the mining process, caused the uncontrolled lowering of the powered roof support height during the mining process. The uncontrolled lowering of a shield may cause the danger of the loss of the stability along the longwall working in the form of a rock burst and collapses and may represent a serious and immediate danger to the safety and health of employees. Based on the results of the computational fluid dynamics methods (CFD) analysis of the safety elements in the hydraulic system of longwall 2-leg shield, the causes of damage were diagnosed and presented. The CFD and the strength analysis by the finite element method (FEM) were used for numerical modeling. The diagrams and maps of changes of parameters having an impact on the damage mechanism in safety elements of the hydraulic leg were developed based on the results of model tests. The forecasted values of stress distributions in the safety system of the hydraulic leg have made it possible to identify the reasons of the damage causes, verified by real observations.

Suggested Citation

  • Janina Świątek & Tomasz Janoszek & Tomasz Cichy & Kazimierz Stoiński, 2021. "Computational Fluid Dynamics Simulations for Investigation of the Damage Causes in Safety Elements of Powered Roof Supports—A Case Study," Energies, MDPI, vol. 14(4), pages 1-20, February.
    • Handle: RePEc:gam:jeners:v:14:y:2021:i:4:p:1027-:d:500092
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    References listed on IDEAS

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    1. Dawid Szurgacz & Jarosław Brodny, 2020. "Adapting the Powered Roof Support to Diverse Mining and Geological Conditions," Energies, MDPI, vol. 13(2), pages 1-22, January.
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    Citations

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    Cited by:

    1. Dawid Szurgacz, 2021. "Dynamic Analysis for the Hydraulic Leg Power of a Powered Roof Support," Energies, MDPI, vol. 14(18), pages 1-12, September.
    2. Sylwester Rajwa & Tomasz Janoszek & Janina Świątek & Andrzej Walentek & Dominik Bałaga, 2022. "Numerical Simulation of the Impact of Unmined Longwall Panel on the Working Stability of a Longwall Using UDEC 2D—A Case Study," Energies, MDPI, vol. 15(5), pages 1-19, February.
    3. Dawid Szurgacz & Beata Borska & Sergey Zhironkin & Ryszard Diederichs & Anthony J. S. Spearing, 2022. "Optimization of the Load Capacity System of Powered Roof Support: A Review," Energies, MDPI, vol. 15(16), pages 1-15, August.
    4. Lirong Wan & Xuehui Yu & Dejian Ma & Zhaosheng Meng & Qingliang Zeng & Guoqing Qi, 2022. "Dynamic Response Analysis of a Novel Anti-Impact Pressure Balance Jack," Energies, MDPI, vol. 15(14), pages 1-15, July.
    5. Qingliang Zeng & Zhaoji Li & Lirong Wan & Dejian Ma & Jiantao Wang, 2022. "Research on Dynamic Characteristics of Canopy and Column of Hydraulic Support under Impact Load," Energies, MDPI, vol. 15(13), pages 1-20, June.
    6. Dawid Szurgacz & Beata Borska & Ryszard Diederichs & Anthony J. S. Spearing & Sergey Zhironkin, 2023. "Minimizing Internal Leaks of a Powered Roof Support’s Hydraulic Prop Based on Double Block with Charging," Energies, MDPI, vol. 16(3), pages 1-14, January.

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