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Influence of Heavy Weight Drill Pipe Material and Drill Bit Manufacturing Errors on Stress State of Steel Blades

Author

Listed:
  • Oleg Bazaluk

    (Belt and Road Initiative Institute for Chinese-European Studies (BRIICES), Guangdong University of Petrochemical Technology, Maoming 525000, China)

  • Andrii Velychkovych

    (Department of Construction and Civil Engineering, Ivano-Frankivsk National Technical University of Oil and Gas, 076019 Ivano-Frankivsk, Ukraine)

  • Liubomyr Ropyak

    (Department of Computerized Engineering, Ivano-Frankivsk National Technical University of Oil and Gas, 076019 Ivano-Frankivsk, Ukraine)

  • Mykhailo Pashechko

    (Department of Fundamentals of Technology, Lublin University of Technology, 20618 Lublin, Poland)

  • Tetiana Pryhorovska

    (Department of Engineering and Computer Graphics, Ivano-Frankivsk National Technical University of Oil and Gas, 076019 Ivano-Frankivsk, Ukraine)

  • Vasyl Lozynskyi

    (Department of Mining Engineering and Education, Dnipro University of Technology, 49005 Dnipro, Ukraine)

Abstract

Drilling volumes should be increased in order to increase hydrocarbon production, but this is impossible without the usage of high-quality drilling tools made of modern structural materials. The study has to analyze the design, technological and operational methods to increase the performance of drilling tools made of various materials and has highlighted prospects of technological method applications. The scientific novelty of the study consists in the development of a new analytical model of PDC drill bit–well interaction. The developed model takes into account the drill bit manufacturing errors in the form of bit body–nipple axes misalignment on the drill bit strength. This result makes it possible to determine the permissible manufacturing errors to provide safe operation of the drill bit. It is established that there is an additional transverse force that presses the drill bit to the well wall in the rock due to manufacturing errors. It is determined that the magnitude of this clamping force can be significant. The material effect has been analyzed on additional clamping force. It is established that geometric imperfection of the drill bit causes the minimal effect for the elastic system of the pipe string, which includes a calibrator and is composed of drill pipes based on composite carbon fiber material, and the maximal effect—for steel drill pipes. Polycrystalline diamond compact (PDC) drill bit and well wall contact interaction during operation in non-standard mode is considered. Non-standard stresses are determined, and the strength of the blades is estimated for different values of drilling bit manufacturing error.

Suggested Citation

  • Oleg Bazaluk & Andrii Velychkovych & Liubomyr Ropyak & Mykhailo Pashechko & Tetiana Pryhorovska & Vasyl Lozynskyi, 2021. "Influence of Heavy Weight Drill Pipe Material and Drill Bit Manufacturing Errors on Stress State of Steel Blades," Energies, MDPI, vol. 14(14), pages 1-15, July.
    • Handle: RePEc:gam:jeners:v:14:y:2021:i:14:p:4198-:d:592632
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    References listed on IDEAS

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    1. Oleg Bazaluk & Orest Slabyi & Vasyl Vekeryk & Andrii Velychkovych & Liubomyr Ropyak & Vasyl Lozynskyi, 2021. "A Technology of Hydrocarbon Fluid Production Intensification by Productive Stratum Drainage Zone Reaming," Energies, MDPI, vol. 14(12), pages 1-15, June.
    2. Oleg Bazaluk & Kateryna Sai & Vasyl Lozynskyi & Mykhailo Petlovanyi & Pavlo Saik, 2021. "Research into Dissociation Zones of Gas Hydrate Deposits with a Heterogeneous Structure in the Black Sea," Energies, MDPI, vol. 14(5), pages 1-24, March.
    3. Philippe Le Billon & Berit Kristoffersen, 2020. "Just cuts for fossil fuels? Supply-side carbon constraints and energy transition," Environment and Planning A, , vol. 52(6), pages 1072-1092, September.
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    2. Sergey Zhironkin & Dawid Szurgacz, 2022. "Mining Technologies Innovative Development: Industrial, Environmental and Economic Perspectives," Energies, MDPI, vol. 15(5), pages 1-5, February.
    3. Dawid Szurgacz & Beata Borska & Ryszard Diederichs & Sergey Zhironkin, 2022. "Development of a Hydraulic System for the Automatic Expansion of Powered Roof Support," Energies, MDPI, vol. 15(3), pages 1-15, January.
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    5. Dawid Szurgacz & Beata Borska & Sergey Zhironkin & Ryszard Diederichs & Anthony J. S. Spearing, 2022. "Optimization of the Load Capacity System of Powered Roof Support: A Review," Energies, MDPI, vol. 15(16), pages 1-15, August.
    6. Dawid Szurgacz & Beata Borska & Ryszard Diederichs & Anthony J. S. Spearing & Sergey Zhironkin, 2023. "Minimizing Internal Leaks of a Powered Roof Support’s Hydraulic Prop Based on Double Block with Charging," Energies, MDPI, vol. 16(3), pages 1-14, January.

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