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Specific Energy Consumption of a Belt Conveyor System in a Continuous Surface Mine

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  • Witold Kawalec

    (Department of Mining and Geodesy, Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, Na Grobli 15, 50-421 Wroclaw, Poland)

  • Natalia Suchorab

    (Department of Mining and Geodesy, Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, Na Grobli 15, 50-421 Wroclaw, Poland)

  • Martyna Konieczna-Fuławka

    (Department of Mining and Geodesy, Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, Na Grobli 15, 50-421 Wroclaw, Poland)

  • Robert Król

    (Department of Mining and Geodesy, Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, Na Grobli 15, 50-421 Wroclaw, Poland)

Abstract

Belt conveyor (BC) transportation systems are considered to be the most effective for handling large volumes of bulk material. With regards to the rules of sustainable development, the improvement of belt conveyor technology is, in many cases, focused on environmental issues, which include the idea of energy usage optimization. The key issue in an energy-efficient transportation system is reducing the value of specific energy consumption (SEC) by increasing conveyor capacity whilst decreasing belt conveyor motion resistance. The main idea of this paper is to conduct an analysis of the modernization of existing belt conveyor transportation systems operated in open-pit lignite mines, in order to achieve relatively small electric energy consumption for a considered transportation task. The first part of the paper investigates the relationship between a conveyor’s SEC and material flow rate for various conveyor design parameters. Then, based on multi-parameter simulations, an analysis of electric energy consumption for a belt conveyor transportation system is carried out. Finally, an energy-saving, environmentally friendly solution is presented.

Suggested Citation

  • Witold Kawalec & Natalia Suchorab & Martyna Konieczna-Fuławka & Robert Król, 2020. "Specific Energy Consumption of a Belt Conveyor System in a Continuous Surface Mine," Energies, MDPI, vol. 13(19), pages 1-10, October.
    • Handle: RePEc:gam:jeners:v:13:y:2020:i:19:p:5214-:d:424449
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    References listed on IDEAS

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    1. Zhang, Shirong & Xia, Xiaohua, 2010. "Optimal control of operation efficiency of belt conveyor systems," Applied Energy, Elsevier, vol. 87(6), pages 1929-1937, June.
    2. Zhang, Shirong & Xia, Xiaohua, 2011. "Modeling and energy efficiency optimization of belt conveyors," Applied Energy, Elsevier, vol. 88(9), pages 3061-3071.
    3. Chunyu Yang & Jinhao Liu & Heng Li & Linna Zhou, 2018. "Energy Modeling and Parameter Identification of Dual-Motor-Driven Belt Conveyors without Speed Sensors," Energies, MDPI, vol. 11(12), pages 1-17, November.
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    Cited by:

    1. Piotr Kulinowski & Piotr Kasza & Jacek Zarzycki, 2022. "Methods of Testing of Roller Rotational Resistance in Aspect of Energy Consumption of a Belt Conveyor," Energies, MDPI, vol. 16(1), pages 1-12, December.
    2. Dawid Szurgacz, 2021. "Dynamic Analysis for the Hydraulic Leg Power of a Powered Roof Support," Energies, MDPI, vol. 14(18), pages 1-12, September.
    3. Witold Kawalec & Robert Król & Natalia Suchorab, 2020. "Regenerative Belt Conveyor versus Haul Truck-Based Transport: Polish Open-Pit Mines Facing Sustainable Development Challenges," Sustainability, MDPI, vol. 12(21), pages 1-15, November.
    4. Dawid Szurgacz & Sergey Zhironkin & Jiří Pokorný & A. J. S. (Sam) Spearing & Stefan Vöth & Michal Cehlár & Izabela Kowalewska, 2021. "Development of an Active Training Method for Belt Conveyor," IJERPH, MDPI, vol. 19(1), pages 1-12, December.
    5. Paweł Strzałkowski, 2021. "Characteristics of Waste Generated in Dimension Stone Processing," Energies, MDPI, vol. 14(21), pages 1-16, November.
    6. Dawid Szurgacz & Beata Borska & Ryszard Diederichs & Sergey Zhironkin, 2022. "Development of a Hydraulic System for the Automatic Expansion of Powered Roof Support," Energies, MDPI, vol. 15(3), pages 1-15, January.
    7. Dawid Szurgacz & Sergey Zhironkin & Stefan Vöth & Jiří Pokorný & A.J.S. (Sam) Spearing & Michal Cehlár & Marta Stempniak & Leszek Sobik, 2021. "Thermal Imaging Study to Determine the Operational Condition of a Conveyor Belt Drive System Structure," Energies, MDPI, vol. 14(11), pages 1-18, June.
    8. Mahboob Elahi & Samuel Olaiya Afolaranmi & Wael M. Mohammed & Jose Luis Martinez Lastra, 2022. "Energy-Based Prognostics for Gradual Loss of Conveyor Belt Tension in Discrete Manufacturing Systems," Energies, MDPI, vol. 15(13), pages 1-18, June.
    9. Dawid Szurgacz & Beata Borska & Sergey Zhironkin & Ryszard Diederichs & Anthony J. S. Spearing, 2022. "Optimization of the Load Capacity System of Powered Roof Support: A Review," Energies, MDPI, vol. 15(16), pages 1-15, August.
    10. Paweł Bogacz & Łukasz Cieślik & Dawid Osowski & Paweł Kochaj, 2022. "Analysis of the Scope for Reducing the Level of Energy Consumption of Crew Transport in an Underground Mining Plant Using a Conveyor Belt System Mining Plant," Energies, MDPI, vol. 15(20), pages 1-16, October.
    11. Mirosław Bajda & Monika Hardygóra, 2021. "Analysis of Reasons for Reduced Strength of Multiply Conveyor Belt Splices," Energies, MDPI, vol. 14(5), pages 1-21, March.
    12. Mirosław Bajda & Monika Hardygóra, 2021. "Analysis of the Influence of the Type of Belt on the Energy Consumption of Transport Processes in a Belt Conveyor," Energies, MDPI, vol. 14(19), pages 1-17, September.
    13. Sergey Zhironkin & Michal Cehlár, 2021. "Coal Mining Sustainable Development: Economics and Technological Outlook," Energies, MDPI, vol. 14(16), pages 1-8, August.
    14. Dawid Szurgacz & Beata Borska & Ryszard Diederichs & Anthony J. S. Spearing & Sergey Zhironkin, 2023. "Minimizing Internal Leaks of a Powered Roof Support’s Hydraulic Prop Based on Double Block with Charging," Energies, MDPI, vol. 16(3), pages 1-14, January.

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