IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v15y2022i16p5863-d886957.html
   My bibliography  Save this article

A Battery Thermal Management System Coupling High-Stable Phase Change Material Module with Internal Liquid Cooling

Author

Listed:
  • Chongmao Mo

    (School of Materials and Energy, Guangdong University of Technology, Guangzhou 510006, China)

  • Guoqing Zhang

    (School of Materials and Energy, Guangdong University of Technology, Guangzhou 510006, China)

  • Xiaoqing Yang

    (School of Materials and Energy, Guangdong University of Technology, Guangzhou 510006, China)

  • Xihong Wu

    (School of Materials and Energy, Guangdong University of Technology, Guangzhou 510006, China)

  • Xinxi Li

    (School of Materials and Energy, Guangdong University of Technology, Guangzhou 510006, China)

Abstract

In this work, we develop a hybrid battery thermal management (BTM) system for a 7 × 7 large battery module by coupling an epoxy resin (ER)-enhanced phase change material (PCM) module with internal liquid cooling (LC) tubes. The supporting material of ER greatly enhances the thermal stability and prevents PCM leakage under high-temperature environments. In addition, the other two components of paraffin and expanded graphite contribute a large latent heat of 189 J g −1 and a high thermal conductivity of 2.2 W m −1 K −1 to the PCM module, respectively. The LC tubes can dissipate extra heat under severe operating conditions, demonstrating effective secondary heat dissipation and avoiding heat storage saturation of the module. Consequently, during the charge-discharge tests under a 40 °C ambient temperature, the temperature of the PCM-LC battery module could be maintained below 40.48, 43.56, 45.38 and 47.61 °C with the inlet water temperature of 20, 25, 30 and 35 °C, respectively. During the continuous charge-discharge cycles, the temperature could be maintained below ~48 °C. We believe that this work contributes a guidance for designing PCM-LC-based BTM systems with high stability and reliability towards large-scale battery modules.

Suggested Citation

  • Chongmao Mo & Guoqing Zhang & Xiaoqing Yang & Xihong Wu & Xinxi Li, 2022. "A Battery Thermal Management System Coupling High-Stable Phase Change Material Module with Internal Liquid Cooling," Energies, MDPI, vol. 15(16), pages 1-15, August.
    • Handle: RePEc:gam:jeners:v:15:y:2022:i:16:p:5863-:d:886957
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/15/16/5863/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/15/16/5863/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Cao, Jiahao & Luo, Mingyun & Fang, Xiaoming & Ling, Ziye & Zhang, Zhengguo, 2020. "Liquid cooling with phase change materials for cylindrical Li-ion batteries: An experimental and numerical study," Energy, Elsevier, vol. 191(C).
    2. Chen, Kai & Wu, Weixiong & Yuan, Fang & Chen, Lin & Wang, Shuangfeng, 2019. "Cooling efficiency improvement of air-cooled battery thermal management system through designing the flow pattern," Energy, Elsevier, vol. 167(C), pages 781-790.
    3. Lv, Youfu & Yang, Xiaoqing & Li, Xinxi & Zhang, Guoqing & Wang, Ziyuan & Yang, Chengzhao, 2016. "Experimental study on a novel battery thermal management technology based on low density polyethylene-enhanced composite phase change materials coupled with low fins," Applied Energy, Elsevier, vol. 178(C), pages 376-382.
    4. Daniel Worwood & James Marco & Quirin Kellner & Elham Hosseinzadeh & Ryan McGlen & David Mullen & Kevin Lynn & David Greenwood, 2019. "Experimental Analysis of a Novel Cooling Material for Large Format Automotive Lithium-Ion Cells," Energies, MDPI, vol. 12(7), pages 1-32, April.
    5. Ling, Ziye & Cao, Jiahao & Zhang, Wenbo & Zhang, Zhengguo & Fang, Xiaoming & Gao, Xuenong, 2018. "Compact liquid cooling strategy with phase change materials for Li-ion batteries optimized using response surface methodology," Applied Energy, Elsevier, vol. 228(C), pages 777-788.
    6. Yuxin Zhou & Zhengkun Wang & Zongfa Xie & Yanan Wang, 2022. "Parametric Investigation on the Performance of a Battery Thermal Management System with Immersion Cooling," Energies, MDPI, vol. 15(7), pages 1-21, March.
    7. Witte, Henk J.L., 2013. "Error analysis of thermal response tests," Applied Energy, Elsevier, vol. 109(C), pages 302-311.
    8. Quanyi Li & Jong-Rae Cho & Jianguang Zhai, 2021. "Optimization of Thermal Management System with Water and Phase Change Material Cooling for Li-Ion Battery Pack," Energies, MDPI, vol. 14(17), pages 1-13, August.
    9. Yang, Xiaohu & Wei, Pan & Cui, Xin & Jin, Liwen & He, Ya-Ling, 2019. "Thermal response of annuli filled with metal foam for thermal energy storage: An experimental study," Applied Energy, Elsevier, vol. 250(C), pages 1457-1467.
    10. Fan, Li-Wu & Fang, Xin & Wang, Xiao & Zeng, Yi & Xiao, Yu-Qi & Yu, Zi-Tao & Xu, Xu & Hu, Ya-Cai & Cen, Ke-Fa, 2013. "Effects of various carbon nanofillers on the thermal conductivity and energy storage properties of paraffin-based nanocomposite phase change materials," Applied Energy, Elsevier, vol. 110(C), pages 163-172.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Junhao Dong & Xipo Lu & Yang Sun & Vladislav Mitin & Huaping Xu & Wei Kong, 2022. "Design of Battery Thermal Management System with Considering the Longitudinal and Transverse Temperature Difference," Energies, MDPI, vol. 15(19), pages 1-13, October.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Liu, Yang & Zheng, Ruowei & Li, Ji, 2022. "High latent heat phase change materials (PCMs) with low melting temperature for thermal management and storage of electronic devices and power batteries: Critical review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    2. Murali, G. & Sravya, G.S.N. & Jaya, J. & Naga Vamsi, V., 2021. "A review on hybrid thermal management of battery packs and it's cooling performance by enhanced PCM," Renewable and Sustainable Energy Reviews, Elsevier, vol. 150(C).
    3. Zhang, Jiangyun & Shao, Dan & Jiang, Liqin & Zhang, Guoqing & Wu, Hongwei & Day, Rodney & Jiang, Wenzhao, 2022. "Advanced thermal management system driven by phase change materials for power lithium-ion batteries: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 159(C).
    4. Nguyen, T.D. & Deng, J. & Robert, B. & Chen, W. & Siegmund, T., 2022. "Experimental investigation on cooling of prismatic battery cells through cell integrated features," Energy, Elsevier, vol. 244(PA).
    5. Li, Jing & Zuo, Wei & E, Jiaqiang & Zhang, Yuntian & Li, Qingqing & Sun, Ke & Zhou, Kun & Zhang, Guangde, 2022. "Multi-objective optimization of mini U-channel cold plate with SiO2 nanofluid by RSM and NSGA-II," Energy, Elsevier, vol. 242(C).
    6. Lin, Xiang-Wei & Li, Yu-Bai & Wu, Wei-Tao & Zhou, Zhi-Fu & Chen, Bin, 2024. "Advances on two-phase heat transfer for lithium-ion battery thermal management," Renewable and Sustainable Energy Reviews, Elsevier, vol. 189(PB).
    7. Behi, Hamidreza & Karimi, Danial & Jaguemont, Joris & Gandoman, Foad Heidari & Kalogiannis, Theodoros & Berecibar, Maitane & Van Mierlo, Joeri, 2021. "Novel thermal management methods to improve the performance of the Li-ion batteries in high discharge current applications," Energy, Elsevier, vol. 224(C).
    8. Zichen, Wang & Changqing, Du, 2021. "A comprehensive review on thermal management systems for power lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 139(C).
    9. Kang, Zhuang & Peng, Qingguo & Yin, Ruixue & Yao, Zhengmin & Song, Yangyang & He, Biao, 2024. "Investigation of multifactorial effects on the thermal performance of battery pack inserted with multi-layer phase change materials," Energy, Elsevier, vol. 290(C).
    10. Kumar, Rishav & Panigrahi, Pradipta Kumar, 2024. "A hybrid battery thermal management system using ionic wind and phase change material," Applied Energy, Elsevier, vol. 359(C).
    11. Weng, Jingwen & Xiao, Changren & Yang, Xiaoqing & Ouyang, Dongxu & Chen, Mingyi & Zhang, Guoqing & Lee Waiming, Eric & Kit Yuen, Richard Kwowk & Wang, Jian, 2022. "An energy-saving battery thermal management strategy coupling tubular phase-change-material with dynamic liquid cooling under different ambient temperatures," Renewable Energy, Elsevier, vol. 195(C), pages 918-930.
    12. Mortazavi, Bohayra & Yang, Hongliu & Mohebbi, Farzad & Cuniberti, Gianaurelio & Rabczuk, Timon, 2017. "Graphene or h-BN paraffin composite structures for the thermal management of Li-ion batteries: A multiscale investigation," Applied Energy, Elsevier, vol. 202(C), pages 323-334.
    13. Liang, Haobin & Liu, Liu & Zhong, Ziwen & Gan, Yixiang & Wu, Jian-Yong & Niu, Jianlei, 2022. "Towards idealized thermal stratification in a novel phase change emulsion storage tank," Applied Energy, Elsevier, vol. 310(C).
    14. Junhao Dong & Xipo Lu & Yang Sun & Vladislav Mitin & Huaping Xu & Wei Kong, 2022. "Design of Battery Thermal Management System with Considering the Longitudinal and Transverse Temperature Difference," Energies, MDPI, vol. 15(19), pages 1-13, October.
    15. Cao, Jiahao & Luo, Mingyun & Fang, Xiaoming & Ling, Ziye & Zhang, Zhengguo, 2020. "Liquid cooling with phase change materials for cylindrical Li-ion batteries: An experimental and numerical study," Energy, Elsevier, vol. 191(C).
    16. Nasiri, Mahdieh & Hadim, Hamid, 2024. "Advances in battery thermal management: Current landscape and future directions," Renewable and Sustainable Energy Reviews, Elsevier, vol. 200(C).
    17. Zhang, Xinghui & Li, Zhao & Luo, Lingai & Fan, Yilin & Du, Zhengyu, 2022. "A review on thermal management of lithium-ion batteries for electric vehicles," Energy, Elsevier, vol. 238(PA).
    18. Raymond, Jasmin & Lamarche, Louis & Malo, Michel, 2015. "Field demonstration of a first thermal response test with a low power source," Applied Energy, Elsevier, vol. 147(C), pages 30-39.
    19. Mohammed, Abubakar Gambo & Elfeky, Karem Elsayed & Wang, Qiuwang, 2022. "Recent advancement and enhanced battery performance using phase change materials based hybrid battery thermal management for electric vehicles," Renewable and Sustainable Energy Reviews, Elsevier, vol. 154(C).
    20. Rajendran Prabakaran & Shaji Sidney & Dhasan Mohan Lal & C. Selvam & Sivasankaran Harish, 2019. "Solidification of Graphene-Assisted Phase Change Nanocomposites inside a Sphere for Cold Storage Applications," Energies, MDPI, vol. 12(18), pages 1-16, September.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:15:y:2022:i:16:p:5863-:d:886957. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.