IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v244y2022ipas0360544221028292.html
   My bibliography  Save this article

Experimental investigation on cooling of prismatic battery cells through cell integrated features

Author

Listed:
  • Nguyen, T.D.
  • Deng, J.
  • Robert, B.
  • Chen, W.
  • Siegmund, T.

Abstract

Lithium-ion batteries are sensitive to temperature changes over their life. High operational temperatures can negatively affect the battery and lead to capacity fade and lifespan reduction. Air-cooled thermal management systems are widely used in electrified vehicles. A novel air-cooled battery design is introduced. Aluminum fin cooling features are directly integrated onto prismatic cells rather than established by the use of an auxiliary polymer component. When the cells are arranged in a battery array, the on-cell features generate cooling channels. A forced-convection testbed is used to determine thermal management performance. Shear resistance experiments are used to measure the mechanical resistance of the battery cell assemblies. The study demonstrates that a configuration with parallel channel cell-wall integrated fins recovers the performance of the system with the standard polymer space but provides a 20% improvement in temperature uniformity under fan power control. This configuration, however, lacks mechanical resistance in the assembly. A poka-yoke based configuration with tapered channels enhanced by secondary fins provides mechanical resistances and also performs better in both flow and fan power control. This configuration maintains the cell maximum temperature as the assembly via polymer spacers but improves the temperature uniformity by 50%.

Suggested Citation

  • Nguyen, T.D. & Deng, J. & Robert, B. & Chen, W. & Siegmund, T., 2022. "Experimental investigation on cooling of prismatic battery cells through cell integrated features," Energy, Elsevier, vol. 244(PA).
    • Handle: RePEc:eee:energy:v:244:y:2022:i:pa:s0360544221028292
    DOI: 10.1016/j.energy.2021.122580
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544221028292
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2021.122580?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Cao, Jiahao & Luo, Mingyun & Fang, Xiaoming & Ling, Ziye & Zhang, Zhengguo, 2020. "Liquid cooling with phase change materials for cylindrical Li-ion batteries: An experimental and numerical study," Energy, Elsevier, vol. 191(C).
    2. Chen, Kai & Wu, Weixiong & Yuan, Fang & Chen, Lin & Wang, Shuangfeng, 2019. "Cooling efficiency improvement of air-cooled battery thermal management system through designing the flow pattern," Energy, Elsevier, vol. 167(C), pages 781-790.
    3. Al-Zareer, Maan & Dincer, Ibrahim & Rosen, Marc A., 2019. "Comparative assessment of new liquid-to-vapor type battery cooling systems," Energy, Elsevier, vol. 188(C).
    4. Elsewify, O. & Souri, M. & Esfahani, M.N. & Hosseinzadeh, E. & Jabbari, M., 2021. "A new method for internal cooling of a large format lithium-ion battery pouch cell," Energy, Elsevier, vol. 225(C).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Yang, Huizhu & Li, Mingxuan & Wang, Zehui & Ma, Binjian, 2023. "A compact and lightweight hybrid liquid cooling system coupling with Z-type cold plates and PCM composite for battery thermal management," Energy, Elsevier, vol. 263(PE).
    2. Chongmao Mo & Guoqing Zhang & Xiaoqing Yang & Xihong Wu & Xinxi Li, 2022. "A Battery Thermal Management System Coupling High-Stable Phase Change Material Module with Internal Liquid Cooling," Energies, MDPI, vol. 15(16), pages 1-15, August.
    3. Weng, Jingwen & Xiao, Changren & Yang, Xiaoqing & Ouyang, Dongxu & Chen, Mingyi & Zhang, Guoqing & Lee Waiming, Eric & Kit Yuen, Richard Kwowk & Wang, Jian, 2022. "An energy-saving battery thermal management strategy coupling tubular phase-change-material with dynamic liquid cooling under different ambient temperatures," Renewable Energy, Elsevier, vol. 195(C), pages 918-930.
    4. Zhang, Xinghui & Li, Zhao & Luo, Lingai & Fan, Yilin & Du, Zhengyu, 2022. "A review on thermal management of lithium-ion batteries for electric vehicles," Energy, Elsevier, vol. 238(PA).
    5. Kanbur, Baris Burak & Kumtepeli, Volkan & Duan, Fei, 2020. "Thermal performance prediction of the battery surface via dynamic mode decomposition," Energy, Elsevier, vol. 201(C).
    6. Mohammed, Abubakar Gambo & Elfeky, Karem Elsayed & Wang, Qiuwang, 2022. "Recent advancement and enhanced battery performance using phase change materials based hybrid battery thermal management for electric vehicles," Renewable and Sustainable Energy Reviews, Elsevier, vol. 154(C).
    7. Elsewify, O. & Souri, M. & Esfahani, M.N. & Hosseinzadeh, E. & Jabbari, M., 2021. "A new method for internal cooling of a large format lithium-ion battery pouch cell," Energy, Elsevier, vol. 225(C).
    8. Zhou, Zhizuan & Wang, Dong & Peng, Yang & Li, Maoyu & Wang, Boxuan & Cao, Bei & Yang, Lizhong, 2022. "Experimental study on the thermal management performance of phase change material module for the large format prismatic lithium-ion battery," Energy, Elsevier, vol. 238(PC).
    9. Wang, Gongquan & Kong, Depeng & Ping, Ping & He, Xiaoqin & Lv, Hongpeng & Zhao, Hengle & Hong, Wanru, 2023. "Modeling venting behavior of lithium-ion batteries during thermal runaway propagation by coupling CFD and thermal resistance network," Applied Energy, Elsevier, vol. 334(C).
    10. Al-Zareer, Maan & Dincer, Ibrahim & Rosen, Marc A., 2019. "Comparative assessment of new liquid-to-vapor type battery cooling systems," Energy, Elsevier, vol. 188(C).
    11. Murali, G. & Sravya, G.S.N. & Jaya, J. & Naga Vamsi, V., 2021. "A review on hybrid thermal management of battery packs and it's cooling performance by enhanced PCM," Renewable and Sustainable Energy Reviews, Elsevier, vol. 150(C).
    12. Hasan, Husam Abdulrasool & Togun, Hussein & Abed, Azher M & Biswas, Nirmalendu & Mohammed, Hayder I., 2023. "Thermal performance assessment for an array of cylindrical Lithium-Ion battery cells using an Air-Cooling system," Applied Energy, Elsevier, vol. 346(C).
    13. Qaderi, Alireza & Veysi, Farzad, 2022. "Investigation of a water-NEPCM cooling thermal management system for cylindrical 18650 Li-ion batteries," Energy, Elsevier, vol. 244(PA).
    14. Li, Jing & Zuo, Wei & E, Jiaqiang & Zhang, Yuntian & Li, Qingqing & Sun, Ke & Zhou, Kun & Zhang, Guangde, 2022. "Multi-objective optimization of mini U-channel cold plate with SiO2 nanofluid by RSM and NSGA-II," Energy, Elsevier, vol. 242(C).
    15. Lin, Xiang-Wei & Li, Yu-Bai & Wu, Wei-Tao & Zhou, Zhi-Fu & Chen, Bin, 2024. "Advances on two-phase heat transfer for lithium-ion battery thermal management," Renewable and Sustainable Energy Reviews, Elsevier, vol. 189(PB).
    16. Yijun Li & Stéphane Roux & Cathy Castelain & Yilin Fan & Lingai Luo, 2023. "Design and Optimization of Heat Sinks for the Liquid Cooling of Electronics with Multiple Heat Sources: A Literature Review," Energies, MDPI, vol. 16(22), pages 1-26, November.
    17. Chen, Yiming & Chen, Kai & Dong, Yuan & Wu, Xiaoling, 2022. "Bidirectional symmetrical parallel mini-channel cold plate for energy efficient cooling of large battery packs," Energy, Elsevier, vol. 242(C).
    18. Fan, Zhaohui & Gao, Renjing & Liu, Shutian, 2022. "Thermal conductivity enhancement and thermal saturation elimination designs of battery thermal management system for phase change materials based on triply periodic minimal surface," Energy, Elsevier, vol. 259(C).
    19. Behi, Hamidreza & Karimi, Danial & Jaguemont, Joris & Gandoman, Foad Heidari & Kalogiannis, Theodoros & Berecibar, Maitane & Van Mierlo, Joeri, 2021. "Novel thermal management methods to improve the performance of the Li-ion batteries in high discharge current applications," Energy, Elsevier, vol. 224(C).
    20. Zichen, Wang & Changqing, Du, 2021. "A comprehensive review on thermal management systems for power lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 139(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:244:y:2022:i:pa:s0360544221028292. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.