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Modeling and simulation process for solketal synthesis from glycerol and acetone by catalytic distillation in a modified structure of a divided wall column

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  • Bumbac, Gheorghe
  • Banu, Ionut

Abstract

The increasing biodiesel production generates important amounts of glycerol, by-product that require the development of new and sustainable processes in order to be converted into value added chemicals. In this paper special attention was given to possibility to transform glycerol into solketal, a promising fuel additive able to enhance stability to oxidation and increase the octane number of fuels. Given that the chemical reaction is thermodynamically limited, the current paper proposes a conceptual design of an industrial scale process flowsheet based on a modified structure of a catalytic distillation dividing wall column (CDDWC) in which acetone is used as a stripping agent, in an integrated reaction-separation structured-packing system. The modeling and simulation results performed in Aspen Hysys shown the technical feasibility, the glycerol conversion in the proposed process being over 99% and the purity of the solketal product over 99.5% (wt) with a high-quality utility (16 barg pressure steam) consumption of 2441 kJ/kg close to other values reported in the literature and an acetone specific consumption of 0.495 kg/kg solketal.

Suggested Citation

  • Bumbac, Gheorghe & Banu, Ionut, 2022. "Modeling and simulation process for solketal synthesis from glycerol and acetone by catalytic distillation in a modified structure of a divided wall column," Renewable Energy, Elsevier, vol. 183(C), pages 662-675.
    • Handle: RePEc:eee:renene:v:183:y:2022:i:c:p:662-675
    DOI: 10.1016/j.renene.2021.11.004
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    References listed on IDEAS

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    1. Nanda, Malaya R. & Zhang, Yongsheng & Yuan, Zhongshun & Qin, Wensheng & Ghaziaskar, Hassan S. & Xu, Chunbao (Charles), 2016. "Catalytic conversion of glycerol for sustainable production of solketal as a fuel additive: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 56(C), pages 1022-1031.
    2. Banu, Ionut & Bumbac, Gheorghe & Bombos, Dorin & Velea, Sanda & Gălan, Ana-Maria & Bozga, Grigore, 2020. "Glycerol acetylation with acetic acid over Purolite CT-275. Product yields and process kinetics," Renewable Energy, Elsevier, vol. 148(C), pages 548-557.
    3. Ardi, M.S. & Aroua, M.K. & Hashim, N. Awanis, 2015. "Progress, prospect and challenges in glycerol purification process: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 42(C), pages 1164-1173.
    4. Trifoi, Ancuţa Roxana & Agachi, Paul Şerban & Pap, Timea, 2016. "Glycerol acetals and ketals as possible diesel additives. A review of their synthesis protocols," Renewable and Sustainable Energy Reviews, Elsevier, vol. 62(C), pages 804-814.
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    1. Vannucci, Julián A. & Gatti, Martín N. & Cardaci, Nicolas & Nichio, Nora N., 2022. "Economic feasibility of a solketal production process from glycerol at small industrial scale," Renewable Energy, Elsevier, vol. 190(C), pages 540-547.
    2. Geng, Xueli & Yan, Peng & Zhou, Hao & Li, Hong & Gao, Xin, 2023. "Process synthesis and 4E evaluation of hybrid reactive distillation processes for the ethanol and tert-butanol recovery from wastewater," Renewable Energy, Elsevier, vol. 205(C), pages 929-944.

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