IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v274y2023ics0360544223008083.html
   My bibliography  Save this article

Comparative study of thermal management systems with different cooling structures for cylindrical battery modules: Side-cooling vs. terminal-cooling

Author

Listed:
  • Li, Li
  • Ling, Lei
  • Xie, Yajun
  • Zhou, Wencai
  • Wang, Tianbo
  • Zhang, Lanchun
  • Bei, Shaoyi
  • Zheng, Keqing
  • Xu, Qiang

Abstract

Indirect-cooling through cooling plate is a common way in the design of liquid-based battery thermal management system (BTMS), which can be divided into side-cooling and terminal-cooling according to the position arrangement of the cooling plates. In this work, comparative investigations are performed to analyze the specific merits and demerits between these two cooling structures and further understandings are provided for the heat dissipation mechanisms of BTMSs for the cylindrical battery modules. It is found that the side-cooling BTMS exhibits a better ability in the temperature rise control with a maximum temperature (Tmax) of 30.84 °C at the end of 1 C discharge compared with the terminal-cooling one where corresponding Tmax rises to 35.48 °C. But meanwhile, it encounters an inherent drawback on the temperature uniformity with a maximum temperature difference (ΔTmax) of 5.76 °C after 1 h discharging due to the low radial thermal conductivity of the batteries, which forms a significant thermal gradient along its thermal transport paths. In contrast, corresponding ΔTmax in the terminal-cooling case is only 2.86 °C. Effects of coolant velocity and channel number on the heat dissipation performances of the side-cooling and terminal-cooling BTMSs are examined and further, different strategies are proposed and tested for these two cooling structures respectively to ameliorate their heat dissipation performances based on their different characteristics in the heat transport paths and thermal field distributions. The results could provide useful guidance for the future design of BTMS for the cylindrical battery modules.

Suggested Citation

  • Li, Li & Ling, Lei & Xie, Yajun & Zhou, Wencai & Wang, Tianbo & Zhang, Lanchun & Bei, Shaoyi & Zheng, Keqing & Xu, Qiang, 2023. "Comparative study of thermal management systems with different cooling structures for cylindrical battery modules: Side-cooling vs. terminal-cooling," Energy, Elsevier, vol. 274(C).
    • Handle: RePEc:eee:energy:v:274:y:2023:i:c:s0360544223008083
    DOI: 10.1016/j.energy.2023.127414
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544223008083
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2023.127414?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Li, Marui & Dong, Chaoyu & Xiong, Binyu & Mu, Yunfei & Yu, Xiaodan & Xiao, Qian & Jia, Hongjie, 2022. "STTEWS: A sequential-transformer thermal early warning system for lithium-ion battery safety," Applied Energy, Elsevier, vol. 328(C).
    2. Zhang, Xinghui & Li, Zhao & Luo, Lingai & Fan, Yilin & Du, Zhengyu, 2022. "A review on thermal management of lithium-ion batteries for electric vehicles," Energy, Elsevier, vol. 238(PA).
    3. Zhang, Jiangyun & Shao, Dan & Jiang, Liqin & Zhang, Guoqing & Wu, Hongwei & Day, Rodney & Jiang, Wenzhao, 2022. "Advanced thermal management system driven by phase change materials for power lithium-ion batteries: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 159(C).
    4. He, Tengfei & Zhang, Teng & Wang, Zhirong & Cai, Qiong, 2022. "A comprehensive numerical study on electrochemical-thermal models of a cylindrical lithium-ion battery during discharge process," Applied Energy, Elsevier, vol. 313(C).
    5. Ouyang, Tiancheng & Lu, Jie & Xu, Peihang & Hu, Xiaoyi & Chen, Jingxian, 2022. "High-efficiency fuel utilization innovation in microfluidic fuel cells: From liquid-feed to vapor-feed," Energy, Elsevier, vol. 240(C).
    6. Guo, Chao & Liu, Huan-ling & Guo, Qi & Shao, Xiao-dong & Zhu, Ming-liang, 2022. "Investigations on a novel cold plate achieved by topology optimization for lithium-ion batteries," Energy, Elsevier, vol. 261(PA).
    7. Meng, Huixing & Geng, Mengyao & Xing, Jinduo & Zio, Enrico, 2022. "A hybrid method for prognostics of lithium-ion batteries capacity considering regeneration phenomena," Energy, Elsevier, vol. 261(PB).
    8. Cui, Zhenhua & Kang, Le & Li, Liwei & Wang, Licheng & Wang, Kai, 2022. "A combined state-of-charge estimation method for lithium-ion battery using an improved BGRU network and UKF," Energy, Elsevier, vol. 259(C).
    9. Huang, Zhelin & Xu, Fan & Yang, Fangfang, 2023. "State of health prediction of lithium-ion batteries based on autoregression with exogenous variables model," Energy, Elsevier, vol. 262(PB).
    10. Zhang, Yuntian & Zuo, Wei & E, Jiaqiang & Li, Jing & Li, Qingqing & Sun, Ke & Zhou, Kun & Zhang, Guangde, 2022. "Performance comparison between straight channel cold plate and inclined channel cold plate for thermal management of a prismatic LiFePO4 battery," Energy, Elsevier, vol. 248(C).
    11. Zichen, Wang & Changqing, Du, 2021. "A comprehensive review on thermal management systems for power lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 139(C).
    12. Zuo, Wei & Zhang, Yuntian & E, Jiaqiang & Li, Jing & Li, Qingqing & Zhang, Guangde, 2022. "Performance comparison between single S-channel and double S-channel cold plate for thermal management of a prismatic LiFePO4 battery," Renewable Energy, Elsevier, vol. 192(C), pages 46-57.
    13. Held, Marcel & Tuchschmid, Martin & Zennegg, Markus & Figi, Renato & Schreiner, Claudia & Mellert, Lars Derek & Welte, Urs & Kompatscher, Michael & Hermann, Michael & Nachef, Léa, 2022. "Thermal runaway and fire of electric vehicle lithium-ion battery and contamination of infrastructure facility," Renewable and Sustainable Energy Reviews, Elsevier, vol. 165(C).
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Huang, Chu & Zhu, Haixi & Ma, Yinjie & E, Jiaqiang, 2023. "Evaluation of lithium battery immersion thermal management using a novel pentaerythritol ester coolant," Energy, Elsevier, vol. 284(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Shan, Shuai & Li, Li & Xu, Qiang & Ling, Lei & Xie, Yajun & Wang, Hongkang & Zheng, Keqing & Zhang, Lanchun & Bei, Shaoyi, 2023. "Numerical investigation of a compact and lightweight thermal management system with axially mounted cooling tubes for cylindrical lithium-ion battery module," Energy, Elsevier, vol. 274(C).
    2. Yang, Huizhu & Li, Mingxuan & Wang, Zehui & Ma, Binjian, 2023. "A compact and lightweight hybrid liquid cooling system coupling with Z-type cold plates and PCM composite for battery thermal management," Energy, Elsevier, vol. 263(PE).
    3. Li, Dexin & Zuo, Wei & Li, Qingqing & Zhang, Guangde & Zhou, Kun & E, Jiaqiang, 2023. "Effects of pulsating flow on the performance of multi-channel cold plate for thermal management of lithium-ion battery pack," Energy, Elsevier, vol. 273(C).
    4. Zuo, Wei & Li, Dexin & Li, Qingqing & Cheng, Qianju & Huang, Yuhan, 2024. "Effects of intermittent pulsating flow on the performance of multi-channel cold plate in electric vehicle lithium-ion battery pack," Energy, Elsevier, vol. 294(C).
    5. Guo, Chao & Liu, Huan-ling & Guo, Qi & Shao, Xiao-dong & Zhu, Ming-liang, 2022. "Investigations on a novel cold plate achieved by topology optimization for lithium-ion batteries," Energy, Elsevier, vol. 261(PA).
    6. Zuo, Wei & Wang, Zijie & E, Jiaqiang & Li, Qingqing & Cheng, Qianju & Wu, Yinkun & Zhou, Kun, 2023. "Numerical investigations on the performance of a hydrogen-fueled micro planar combustor with tube outlet for thermophotovoltaic applications," Energy, Elsevier, vol. 263(PC).
    7. Guo, Zengjia & Xu, Qidong & Wang, Yang & Zhao, Tianshou & Ni, Meng, 2023. "Battery thermal management system with heat pipe considering battery aging effect," Energy, Elsevier, vol. 263(PE).
    8. Chen, Lin & Yu, Wentao & Cheng, Guoyang & Wang, Jierui, 2023. "State-of-charge estimation of lithium-ion batteries based on fractional-order modeling and adaptive square-root cubature Kalman filter," Energy, Elsevier, vol. 271(C).
    9. Ćalasan, Martin & Abdel Aleem, Shady H.E. & Hasanien, Hany M. & Alaas, Zuhair M. & Ali, Ziad M., 2023. "An innovative approach for mathematical modeling and parameter estimation of PEM fuel cells based on iterative Lambert W function," Energy, Elsevier, vol. 264(C).
    10. Pan, Yue & Kong, Xiangdong & Yuan, Yuebo & Sun, Yukun & Han, Xuebing & Yang, Hongxin & Zhang, Jianbiao & Liu, Xiaoan & Gao, Panlong & Li, Yihui & Lu, Languang & Ouyang, Minggao, 2023. "Detecting the foreign matter defect in lithium-ion batteries based on battery pilot manufacturing line data analyses," Energy, Elsevier, vol. 262(PB).
    11. Zuo, Wei & Li, Dexin & Li, Qingqing & Cheng, Qianju & Zhou, Kun & E, Jiaqiang, 2023. "Multi-objective optimization of multi-channel cold plate under intermittent pulsating flow by RSM and NSGA-Ⅱ for thermal management of electric vehicle lithium-ion battery pack," Energy, Elsevier, vol. 283(C).
    12. Zuo, Wei & Zhang, Yuntian & E, Jiaqiang & Huang, Yuhan & Li, Qingqing & Zhou, Kun & Zhang, Guangde, 2022. "Effects of multi-factors on performance of an improved multi-channel cold plate for thermal management of a prismatic LiFePO4 battery," Energy, Elsevier, vol. 261(PB).
    13. Liu, Huaqiang & Gao, Xiangcheng & Zhao, Jiyun & Yu, Minghao & Niu, Dong & Ji, Yulong, 2022. "Liquid-based battery thermal management system performance improvement with intersected serpentine channels," Renewable Energy, Elsevier, vol. 199(C), pages 640-652.
    14. Lipeng Xu & Chongwang Tian & Chunjiang Bao & Jinsheng Zhao & Xuning Leng, 2023. "Improving the Electrochemical Performance of Core–Shell LiNi 0.8 Co 0.1 Mn 0.1 O 2 Cathode Materials Using Environmentally Friendly Phase Structure Control Process," Energies, MDPI, vol. 16(10), pages 1-17, May.
    15. Naseri, F. & Gil, S. & Barbu, C. & Cetkin, E. & Yarimca, G. & Jensen, A.C. & Larsen, P.G. & Gomes, C., 2023. "Digital twin of electric vehicle battery systems: Comprehensive review of the use cases, requirements, and platforms," Renewable and Sustainable Energy Reviews, Elsevier, vol. 179(C).
    16. Meilin Gong & Jiatao Chen & Jianming Chen & Xiaohuan Zhao, 2024. "Study on Discharge Characteristic Performance of New Energy Electric Vehicle Batteries in Teaching Experiments of Safety Simulation under Different Operating Conditions," Energies, MDPI, vol. 17(12), pages 1-14, June.
    17. Xuliang Tang & Heng Wan & Weiwen Wang & Mengxu Gu & Linfeng Wang & Linfeng Gan, 2023. "Lithium-Ion Battery Remaining Useful Life Prediction Based on Hybrid Model," Sustainability, MDPI, vol. 15(7), pages 1-18, April.
    18. Orhan Yalçınkaya & Ufuk Durmaz & Ahmet Ümit Tepe & Ali Cemal Benim & Ünal Uysal, 2024. "Heat and Flow Characteristics of Aerofoil-Shaped Fins on a Curved Target Surface in a Confined Channel for an Impinging Jet Array," Energies, MDPI, vol. 17(5), pages 1-21, March.
    19. Hasan, Husam Abdulrasool & Togun, Hussein & Abed, Azher M & Biswas, Nirmalendu & Mohammed, Hayder I., 2023. "Thermal performance assessment for an array of cylindrical Lithium-Ion battery cells using an Air-Cooling system," Applied Energy, Elsevier, vol. 346(C).
    20. Wei, Meng & Balaya, Palani & Ye, Min & Song, Ziyou, 2022. "Remaining useful life prediction for 18650 sodium-ion batteries based on incremental capacity analysis," Energy, Elsevier, vol. 261(PA).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:274:y:2023:i:c:s0360544223008083. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.