IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v316y2022ics0306261922004482.html
   My bibliography  Save this article

Thermal management of 18650 Li-ion battery using novel fins–PCM–EG composite heat sinks

Author

Listed:
  • Akula, Rajesh
  • Balaji, C.

Abstract

The present study introduces a novel fin–Phase Change Material (PCM)–Expanded Graphite (EG) composite for better thermal management of a Panasonic NCR18650BD battery at discharge rates higher than its maximum discharge limit 2C. Fins and EG are augmented with PCM to enhance its effective thermal conductivity. Initially, the electrical and thermal behaviors of the battery are simulated for 0.5, 1, and 2C discharge rates using the Newman P2D model, and these are validated against in-house experiments. Following this, the heat generation profiles are estimated from the numerical model to mimic the battery with a heater in the experiments conducted to propose an effective thermal management system for 2, 3, and 4C discharge rates. Three heat sinks, one sans fins, and the other two with 130 and 260 fins, respectively, are considered to perform experiments. Phase Change Material (PCM) named Eicosane (Ei) with an addition of 0, 10, 20, 25, and 30% weight fractions of EG is filled in the heat sinks to study the effect of composite PCM on the thermal regulation of the battery. The heat sink having 260 fins filled with 70% Ei - 30% EG composite outperforms the other heat sinks considered in this study by recording lower temperatures to the extent of 17.5, 20.5, and 22.7 °C than a plain heat sink filled with 100% Eicosane for discharge rates 2, 3, and 4C, respectively. Furthermore, with the addition of 30% EG by volume, the maximum thermal performance of heat sink having 130 fins surpasses the heat sink having 260 fins filled with pure Eicosane by recording 1.3, 0.5, and 1.5 °C lower temperatures for discharge rates 2, 3, and 4C, respectively. In view of this, a possible engineering solution is to employ a simple heat sink, having fewer fins filled with PCM–EG composite instead of intricate heat sinks, having more fins filled only with the baseline PCM, to overcome the design difficulties and manufacturing costs.

Suggested Citation

  • Akula, Rajesh & Balaji, C., 2022. "Thermal management of 18650 Li-ion battery using novel fins–PCM–EG composite heat sinks," Applied Energy, Elsevier, vol. 316(C).
    • Handle: RePEc:eee:appene:v:316:y:2022:i:c:s0306261922004482
    DOI: 10.1016/j.apenergy.2022.119048
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261922004482
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.apenergy.2022.119048?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Srikanth, R. & Nemani, Pavan & Balaji, C., 2015. "Multi-objective geometric optimization of a PCM based matrix type composite heat sink," Applied Energy, Elsevier, vol. 156(C), pages 703-714.
    2. Fotouhi, Abbas & Auger, Daniel J. & Propp, Karsten & Longo, Stefano & Wild, Mark, 2016. "A review on electric vehicle battery modelling: From Lithium-ion toward Lithium–Sulphur," Renewable and Sustainable Energy Reviews, Elsevier, vol. 56(C), pages 1008-1021.
    3. Zhang, Zhengguo & Zhang, Ni & Peng, Jing & Fang, Xiaoming & Gao, Xuenong & Fang, Yutang, 2012. "Preparation and thermal energy storage properties of paraffin/expanded graphite composite phase change material," Applied Energy, Elsevier, vol. 91(1), pages 426-431.
    4. Feng, Xuning & Lu, Languang & Ouyang, Minggao & Li, Jiangqiu & He, Xiangming, 2016. "A 3D thermal runaway propagation model for a large format lithium ion battery module," Energy, Elsevier, vol. 115(P1), pages 194-208.
    5. Ling, Ziye & Wang, Fangxian & Fang, Xiaoming & Gao, Xuenong & Zhang, Zhengguo, 2015. "A hybrid thermal management system for lithium ion batteries combining phase change materials with forced-air cooling," Applied Energy, Elsevier, vol. 148(C), pages 403-409.
    6. Wang, Tao & Tseng, K.J. & Zhao, Jiyun & Wei, Zhongbao, 2014. "Thermal investigation of lithium-ion battery module with different cell arrangement structures and forced air-cooling strategies," Applied Energy, Elsevier, vol. 134(C), pages 229-238.
    7. Xu, Meng & Zhang, Zhuqian & Wang, Xia & Jia, Li & Yang, Lixin, 2015. "A pseudo three-dimensional electrochemical–thermal model of a prismatic LiFePO4 battery during discharge process," Energy, Elsevier, vol. 80(C), pages 303-317.
    8. Mortazavi, Bohayra & Yang, Hongliu & Mohebbi, Farzad & Cuniberti, Gianaurelio & Rabczuk, Timon, 2017. "Graphene or h-BN paraffin composite structures for the thermal management of Li-ion batteries: A multiscale investigation," Applied Energy, Elsevier, vol. 202(C), pages 323-334.
    9. Rao, Zhonghao & Wang, Qingchao & Huang, Congliang, 2016. "Investigation of the thermal performance of phase change material/mini-channel coupled battery thermal management system," Applied Energy, Elsevier, vol. 164(C), pages 659-669.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Zhao, Yihang & Dan, Dan & Zheng, Siyu & Wei, Mingshan & Xie, Yi, 2023. "A two-stage eco-cooling control strategy for electric vehicle thermal management system considering multi-source information fusion," Energy, Elsevier, vol. 267(C).
    2. Van-Tinh Huynh & Kyoungsik Chang & Sang-Wook Lee, 2023. "Numerical Investigation of the Thermal Performance of a Hybrid Phase Change Material and Forced Air Cooling System for a Three-Cell Lithium-Ion Battery Module," Energies, MDPI, vol. 16(24), pages 1-19, December.
    3. Ma, Ying & Yang, Heng & Zuo, Hongyan & Ma, Yi & Zuo, Qingsong & Chen, Ying & He, Xiaoxiang & Wei, Rongrong, 2023. "Three-dimensional EG@MOF matrix composite phase change materials for high efficiency battery cooling," Energy, Elsevier, vol. 278(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Liu, Yang & Zheng, Ruowei & Li, Ji, 2022. "High latent heat phase change materials (PCMs) with low melting temperature for thermal management and storage of electronic devices and power batteries: Critical review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    2. Wu, Weixiong & Yang, Xiaoqing & Zhang, Guoqing & Ke, Xiufang & Wang, Ziyuan & Situ, Wenfu & Li, Xinxi & Zhang, Jiangyun, 2016. "An experimental study of thermal management system using copper mesh-enhanced composite phase change materials for power battery pack," Energy, Elsevier, vol. 113(C), pages 909-916.
    3. Guo, Chao & Liu, Huan-ling & Guo, Qi & Shao, Xiao-dong & Zhu, Ming-liang, 2022. "Investigations on a novel cold plate achieved by topology optimization for lithium-ion batteries," Energy, Elsevier, vol. 261(PA).
    4. Lv, Youfu & Yang, Xiaoqing & Li, Xinxi & Zhang, Guoqing & Wang, Ziyuan & Yang, Chengzhao, 2016. "Experimental study on a novel battery thermal management technology based on low density polyethylene-enhanced composite phase change materials coupled with low fins," Applied Energy, Elsevier, vol. 178(C), pages 376-382.
    5. Basu, Suman & Hariharan, Krishnan S. & Kolake, Subramanya Mayya & Song, Taewon & Sohn, Dong Kee & Yeo, Taejung, 2016. "Coupled electrochemical thermal modelling of a novel Li-ion battery pack thermal management system," Applied Energy, Elsevier, vol. 181(C), pages 1-13.
    6. Giorgio Previati & Giampiero Mastinu & Massimiliano Gobbi, 2022. "Thermal Management of Electrified Vehicles—A Review," Energies, MDPI, vol. 15(4), pages 1-29, February.
    7. Liu, Yuanzhi & Zhang, Jie, 2019. "Design a J-type air-based battery thermal management system through surrogate-based optimization," Applied Energy, Elsevier, vol. 252(C), pages 1-1.
    8. Jixian Sun & Dan Dan & Mingshan Wei & Senlin Cai & Yihang Zhao & Edward Wright, 2023. "Pack-Level Modeling and Thermal Analysis of a Battery Thermal Management System with Phase Change Materials and Liquid Cooling," Energies, MDPI, vol. 16(15), pages 1-16, August.
    9. Liu, Binghe & Yin, Sha & Xu, Jun, 2016. "Integrated computation model of lithium-ion battery subject to nail penetration," Applied Energy, Elsevier, vol. 183(C), pages 278-289.
    10. Zhao, Rui & Liu, Jie & Gu, Junjie, 2016. "Simulation and experimental study on lithium ion battery short circuit," Applied Energy, Elsevier, vol. 173(C), pages 29-39.
    11. Kaur, Inderjot & Singh, Prashant, 2023. "Progress in minichannel-based thermal management of lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 187(C).
    12. Situ, Wenfu & Zhang, Guoqing & Li, Xinxi & Yang, Xiaoqing & Wei, Chao & Rao, Mumin & Wang, Ziyuan & Wang, Cong & Wu, Weixiong, 2017. "A thermal management system for rectangular LiFePO4 battery module using novel double copper mesh-enhanced phase change material plates," Energy, Elsevier, vol. 141(C), pages 613-623.
    13. Ling, Ziye & Cao, Jiahao & Zhang, Wenbo & Zhang, Zhengguo & Fang, Xiaoming & Gao, Xuenong, 2018. "Compact liquid cooling strategy with phase change materials for Li-ion batteries optimized using response surface methodology," Applied Energy, Elsevier, vol. 228(C), pages 777-788.
    14. Mohammed, Abubakar Gambo & Elfeky, Karem Elsayed & Wang, Qiuwang, 2022. "Recent advancement and enhanced battery performance using phase change materials based hybrid battery thermal management for electric vehicles," Renewable and Sustainable Energy Reviews, Elsevier, vol. 154(C).
    15. Jiang, Z.Y. & Qu, Z.G., 2019. "Lithium–ion battery thermal management using heat pipe and phase change material during discharge–charge cycle: A comprehensive numerical study," Applied Energy, Elsevier, vol. 242(C), pages 378-392.
    16. Chen, Kai & Song, Mengxuan & Wei, Wei & Wang, Shuangfeng, 2018. "Structure optimization of parallel air-cooled battery thermal management system with U-type flow for cooling efficiency improvement," Energy, Elsevier, vol. 145(C), pages 603-613.
    17. Murali, G. & Sravya, G.S.N. & Jaya, J. & Naga Vamsi, V., 2021. "A review on hybrid thermal management of battery packs and it's cooling performance by enhanced PCM," Renewable and Sustainable Energy Reviews, Elsevier, vol. 150(C).
    18. Bahman Shabani & Manu Biju, 2015. "Theoretical Modelling Methods for Thermal Management of Batteries," Energies, MDPI, vol. 8(9), pages 1-25, September.
    19. Seham Shahid & Martin Agelin-Chaab, 2017. "Analysis of Cooling Effectiveness and Temperature Uniformity in a Battery Pack for Cylindrical Batteries," Energies, MDPI, vol. 10(8), pages 1-17, August.
    20. Fan, Zhaohui & Gao, Renjing & Liu, Shutian, 2022. "Thermal conductivity enhancement and thermal saturation elimination designs of battery thermal management system for phase change materials based on triply periodic minimal surface," Energy, Elsevier, vol. 259(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:316:y:2022:i:c:s0306261922004482. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.