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Advanced ORC architecture for geothermal combined heat and power generation

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  • Eyerer, Sebastian
  • Dawo, Fabian
  • Wieland, Christoph
  • Spliethoff, Hartmut

Abstract

Several approaches to enhance the performance of Organic Rankine Cycles (ORC) have been investigated in literature, including architecture, working fluid selection and part-load optimization together with combined heat and power (CHP) generation. To contribute to these developments, the design and the first operation of an advanced ORC-CHP architecture is being presented in this study. This architecture extends the state of the art by a two-stage concept with turbine bleeding and a regenerative direct contact preheater. The aim of this architecture is to increase the heat source utilization, flexibility and part-load efficiency. To evaluate the performance of this concept, a test rig has been constructed. It is heated with a 200 kW electrical heater and a twin-screw expander is being used. The low-GWP fluid R1233zd(E) is applied as working fluid. In order to analyze the system in its full operating range, experiments are conducted with varying heat loads of the district heating network. Furthermore, an operating strategy of the system is being developed. With this first operation, a very high operational range of the novel ORC-CHP architecture down to a minimum load of 15.3% is being demonstrated. Furthermore, is could be proven that thermal efficiency increases during part-load operation.

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  • Eyerer, Sebastian & Dawo, Fabian & Wieland, Christoph & Spliethoff, Hartmut, 2020. "Advanced ORC architecture for geothermal combined heat and power generation," Energy, Elsevier, vol. 205(C).
    • Handle: RePEc:eee:energy:v:205:y:2020:i:c:s0360544220310744
    DOI: 10.1016/j.energy.2020.117967
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    1. Dawo, Fabian & Fleischmann, Jonas & Kaufmann, Florian & Schifflechner, Christopher & Eyerer, Sebastian & Wieland, Christoph & Spliethoff, Hartmut, 2021. "R1224yd(Z), R1233zd(E) and R1336mzz(Z) as replacements for R245fa: Experimental performance, interaction with lubricants and environmental impact," Applied Energy, Elsevier, vol. 288(C).
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    6. Li, Xiaoya & Xu, Bin & Tian, Hua & Shu, Gequn, 2021. "Towards a novel holistic design of organic Rankine cycle (ORC) systems operating under heat source fluctuations and intermittency," Renewable and Sustainable Energy Reviews, Elsevier, vol. 147(C).
    7. Yang, Xiaoxian & Yang, Fubin & Yang, Fufang, 2023. "Thermo-economic performance limit analysis of combined heat and power systems for optimal working fluid selections," Energy, Elsevier, vol. 272(C).
    8. Calise, Francesco & Cappiello, Francesco L. & Dentice d'Accadia, Massimo & Vicidomini, Maria, 2021. "Thermo-economic optimization of a novel hybrid renewable trigeneration plant," Renewable Energy, Elsevier, vol. 175(C), pages 532-549.
    9. Schifflechner, Christopher & Kuhnert, Lara & Irrgang, Ludwig & Dawo, Fabian & Kaufmann, Florian & Wieland, Christoph & Spliethoff, Hartmut, 2023. "Geothermal trigeneration systems with Organic Rankine Cycles: Evaluation of different plant configurations considering part load behaviour," Renewable Energy, Elsevier, vol. 207(C), pages 218-233.
    10. Chen, Heng & Wang, Yihan & Li, Jiarui & Xu, Gang & Lei, Jing & Liu, Tong, 2022. "Thermodynamic analysis and economic assessment of an improved geothermal power system integrated with a biomass-fired cogeneration plant," Energy, Elsevier, vol. 240(C).
    11. Juan J. García-Pabón & Dario Méndez-Méndez & Juan M. Belman-Flores & Juan M. Barroso-Maldonado & Ali Khosravi, 2021. "A Review of Recent Research on the Use of R1234yf as an Environmentally Friendly Fluid in the Organic Rankine Cycle," Sustainability, MDPI, vol. 13(11), pages 1-21, May.
    12. Huixing, Zhai & Lin, Shi & Qingsong, An & Suilin, Wang & Baolin, An, 2021. "Key parameter influence mechanism and optimal working fluid screening correlation for trans-critical organic Rankine cycle with open type heat sources," Energy, Elsevier, vol. 214(C).
    13. Mahmoud, Montaser & Alkhedher, Mohammad & Ramadan, Mohamad & Naher, Sumsun & Pullen, Keith, 2022. "An investigation on organic Rankine cycle incorporating a ground-cooled condenser: Working fluid selection and regeneration," Energy, Elsevier, vol. 249(C).
    14. George Kyriakarakos & Erika Ntavou & Dimitris Manolakos, 2020. "Investigation of the Use of Low Temperature Geothermal Organic Rankine Cycle Engine in an Autonomous Polygeneration Microgrid," Sustainability, MDPI, vol. 12(24), pages 1-20, December.
    15. Menberg, Kathrin & Heberle, Florian & Uhrmann, Hannah & Bott, Christoph & Grünäugl, Sebastian & Brüggemann, Dieter & Bayer, Peter, 2023. "Environmental impact of cogeneration in binary geothermal plants," Renewable Energy, Elsevier, vol. 218(C).
    16. Wang, Chenfang & Li, Qingshan & Wang, Chunmei & Zhang, Yangjun & Zhuge, Weilin, 2021. "Thermodynamic analysis of a hydrogen fuel cell waste heat recovery system based on a zeotropic organic Rankine cycle," Energy, Elsevier, vol. 232(C).
    17. Liu, Liuchen & Wu, Jinlu & Zhong, Fen & Gao, Naiping & Cui, Guomin, 2021. "Development of a novel cogeneration system by combing organic rankine cycle and heat pump cycle for waste heat recovery," Energy, Elsevier, vol. 217(C).
    18. Shiyang Teng & Yong-Qiang Feng & Tzu-Chen Hung & Huan Xi, 2021. "Multi-Objective Optimization and Fluid Selection of Different Cogeneration of Heat and Power Systems Based on Organic Rankine Cycle," Energies, MDPI, vol. 14(16), pages 1-22, August.
    19. Hui-Xing, Zhai & Wei, Dong & Lin, Shi & Qing-Song, An & Sui-Lin, Wang & Bao-Lin, An, 2022. "Theoretical selection criteria of organic Rankine cycle form for different heat sources," Energy, Elsevier, vol. 238(PC).
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