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Design optimization and sensitivity analysis of the radiation mini-channel metal hydride reactor

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  • Wang, Di
  • Wang, Yuqi
  • Huang, Zhuonan
  • Yang, Fusheng
  • Wu, Zhen
  • Zheng, Lan
  • Wu, Le
  • Zhang, Zaoxiao

Abstract

The hydrogenation process usually accompanies with strong thermal effect, which may lead to the poor hydriding performance if the reaction heat cannot be removed promptly. The design and optimization of metal hydride reactor can significantly advance heat & mass transfer and H2 storage efficiency. A novel radiation mini-channel reactor (RMCR) was proposed to improve the thermal efficiency, and a radiation mini-channel reactor with jacket (RMCR-J) was developed to eliminate the unfavorable heat transfer regions inside RMCR. The 7 reactors were extensively investigated and compared by 3D COMSOL models, revealing that radiation tube behaved the best reaction performance. The structural parameters of RMCR & RMCR-J were optimized as spread branch number of 3, main tube radius of 2 mm, branch tube radius of 2 mm, axial pitch of 5 mm, mounting distance of 8.5 mm and tilt angle of 0°. Moreover, the operation conditions were simulated and the optimal performance could be achieved at H2 pressure of 1 MPa and initial fluid temperature of 293 K. The sensitivity analysis results indicated that axial pitch and mounting distance was the most sensitive structure factor for RMCR and RMCR-J, respectively. In addition, RMCR-J was confirmed to present a superior performance than RMCR.

Suggested Citation

  • Wang, Di & Wang, Yuqi & Huang, Zhuonan & Yang, Fusheng & Wu, Zhen & Zheng, Lan & Wu, Le & Zhang, Zaoxiao, 2019. "Design optimization and sensitivity analysis of the radiation mini-channel metal hydride reactor," Energy, Elsevier, vol. 173(C), pages 443-456.
    • Handle: RePEc:eee:energy:v:173:y:2019:i:c:p:443-456
    DOI: 10.1016/j.energy.2019.02.033
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    2. Liu, Yang & Wang, Hongxia & Ayub, Iqra & Yang, Fusheng & Wu, Zhen & Zhang, Zaoxiao, 2021. "A variable cross-section annular fins type metal hydride reactor for improving the phenomenon of inhomogeneous reaction in the thermal energy storage processes," Applied Energy, Elsevier, vol. 295(C).
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    4. Bai, Xiao-Shuai & Yang, Wei-Wei & Tang, Xin-Yuan & Yang, Fu-Sheng & Jiao, Yu-Hang & Yang, Yu, 2021. "Optimization of tree-shaped fin structures towards enhanced absorption performance of metal hydride hydrogen storage device: A numerical study," Energy, Elsevier, vol. 220(C).
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    7. Wang, Di & Wang, Yuqi & Wang, Feng & Zheng, Shuaishuai & Guan, Sinan & Zheng, Lan & Wu, Le & Yang, Xin & Lv, Ming & Zhang, Zaoxiao, 2022. "Optimal design of disc mini-channel metal hydride reactor with high hydrogen storage efficiency," Applied Energy, Elsevier, vol. 308(C).
    8. Krishna, K. Venkata & Kanti, Praveen Kumar & Maiya, M.P., 2024. "A novel fin efficiency concept to optimize solid state hydrogen storage reactor," Energy, Elsevier, vol. 288(C).
    9. Wang, Ke & Chen, Wei & Li, Lu, 2022. "Multi-field coupled modeling of metal hydride hydrogen storage: A resistance atlas for H2 absorption reaction and heat-mass transport," Renewable Energy, Elsevier, vol. 187(C), pages 1118-1129.
    10. Ye, Yang & Zhu, Hongxing & Cheng, Honghui & Miao, Hong & Ding, Jing & Wang, Weilong, 2023. "Performance optimization of metal hydride hydrogen storage reactors based on PCM thermal management," Applied Energy, Elsevier, vol. 338(C).
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