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A high-efficiency energy regenerative shock absorber using helical gears for powering low-wattage electrical device of electric vehicles

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  • Salman, Waleed
  • Qi, Lingfei
  • Zhu, Xin
  • Pan, Hongye
  • Zhang, Xingtian
  • Bano, Shehar
  • Zhang, Zutao
  • Yuan, Yanping

Abstract

In this paper, a regenerative absorber based on helical gears and dual tapered roller clutches is presented for electric vehicles. The absorber can scavenge energy that dissipated in the suspension from vibrations induced by the road roughness. To achieve this, three parts are necessary in the proposed absorber, which are the suspension vibration input module, the transmission module and the generator module. These are installed between the chassis and the axle. The suspension vibration input module transmits kinetic energy to the transmission module, and moves the shafts bi-directionally. The transmission module consists of helical gears and one-way clutches, and converts the bi-directional shaft motion to unidirectional motion for a motor. The generator module generates electric energy to power the low-wattage electrical device of electric vehicles. The characteristics of this homemade prototype containing different helical gear angles are studied using a Mechanical Testing and Sensing test fixture. A peak efficiency of 52% and an average efficiency of 40% are demonstrated in the bench tests, verifying that the proposed regenerative absorber is effective and practical for renewable energy applications in electric vehicles.

Suggested Citation

  • Salman, Waleed & Qi, Lingfei & Zhu, Xin & Pan, Hongye & Zhang, Xingtian & Bano, Shehar & Zhang, Zutao & Yuan, Yanping, 2018. "A high-efficiency energy regenerative shock absorber using helical gears for powering low-wattage electrical device of electric vehicles," Energy, Elsevier, vol. 159(C), pages 361-372.
    • Handle: RePEc:eee:energy:v:159:y:2018:i:c:p:361-372
    DOI: 10.1016/j.energy.2018.06.152
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    Cited by:

    1. Jing Li & Peiben Wang & Yuewen Gao & Dong Guan & Shengquan Li, 2022. "Quantitative Power Flow Characterization of Energy Harvesting Shock Absorbers by Considering Motion Bifurcation," Energies, MDPI, vol. 15(19), pages 1-21, September.
    2. Pan, Hongye & Qi, Lingfei & Zhang, Zutao & Yan, Jinyue, 2021. "Kinetic energy harvesting technologies for applications in land transportation: A comprehensive review," Applied Energy, Elsevier, vol. 286(C).
    3. Saleh Alhumaid & Daniel Hess & Rasim Guldiken, 2022. "A Noncontact Magneto–Piezo Harvester-Based Vehicle Regenerative Suspension System: An Experimental Study," Energies, MDPI, vol. 15(12), pages 1-17, June.
    4. Yang, Yiqing & Pian, Yawei & Liu, Qiang, 2019. "Design of energy harvester using rotating motion rectifier and its application on bicycle," Energy, Elsevier, vol. 179(C), pages 222-231.
    5. Zhou, Ran & Yan, Mingyin & Sun, Feng & Jin, Junjie & Li, Qiang & Xu, Fangchao & Zhang, Ming & Zhang, Xiaoyou & Nakano, Kimihiko, 2022. "Experimental validations of a magnetic energy-harvesting suspension and its potential application for self-powered sensing," Energy, Elsevier, vol. 239(PC).
    6. Zhang, Tingsheng & Kong, Lingji & Zhu, Zhongyin & Wu, Xiaoping & Li, Hai & Zhang, Zutao & Yan, Jinyue, 2024. "An electromagnetic vibration energy harvesting system based on series coupling input mechanism for freight railroads," Applied Energy, Elsevier, vol. 353(PA).
    7. Chen, Jiangfan & Fang, Zheng & Azam, Ali & Wu, Xiaoping & Zhang, Zutao & Lu, Linhai & Li, Dongyang, 2023. "An energy self-circulation system based on the wearable thermoelectric harvester for ART driver monitoring," Energy, Elsevier, vol. 262(PA).
    8. Abdelkareem, Mohamed A.A. & Xu, Lin & Ali, Mohamed Kamal Ahmed & Elagouz, Ahmed & Mi, Jia & Guo, Sijing & Liu, Yilun & Zuo, Lei, 2018. "Vibration energy harvesting in automotive suspension system: A detailed review," Applied Energy, Elsevier, vol. 229(C), pages 672-699.
    9. Lingbo Li & Guoliang Hu & Lifan Yu & Haonan Qi, 2021. "Development and Performance Analysis of a New Self-Powered Magnetorheological Damper with Energy-Harvesting Capability," Energies, MDPI, vol. 14(19), pages 1-22, September.
    10. Said Bentouba & Nadjet Zioui & Peter Breuhaus & Mahmoud Bourouis, 2023. "Overview of the Potential of Energy Harvesting Sources in Electric Vehicles," Energies, MDPI, vol. 16(13), pages 1-22, July.
    11. Zhang, Ran & Zhao, Liya & Qiu, Xiaojun & Zhang, Hui & Wang, Xu, 2020. "A comprehensive comparison of the vehicle vibration energy harvesting abilities of the regenerative shock absorbers predicted by the quarter, half and full vehicle suspension system models," Applied Energy, Elsevier, vol. 272(C).
    12. Abdelkareem, Mohamed A.A. & Xu, Lin & Ali, Mohamed Kamal Ahmed & El-Daly, Abdel-Rahman B.M. & Hassan, Mohamed A. & Elagouz, Ahmed & Bo, Yang, 2019. "Analysis of the prospective vibrational energy harvesting of heavy-duty truck suspensions: A simulation approach," Energy, Elsevier, vol. 173(C), pages 332-351.
    13. Zuo, Jianyong & Dong, Liwei & Yang, Fan & Guo, Ziheng & Wang, Tianpeng & Zuo, Lei, 2023. "Energy harvesting solutions for railway transportation: A comprehensive review," Renewable Energy, Elsevier, vol. 202(C), pages 56-87.
    14. Qi, Lingfei & Wu, Xiaoping & Zeng, Xiaohui & Feng, Yan & Pan, Hongye & Zhang, Zutao & Yuan, Yanping, 2020. "An electro-mechanical braking energy recovery system based on coil springs for energy saving applications in electric vehicles," Energy, Elsevier, vol. 200(C).
    15. Hu, Yanqiang & Wang, Xiaoli & Qin, Yechen & Li, Zhihao & Wang, Chenfei & Wu, Heng, 2022. "A robust hybrid generator for harvesting vehicle suspension vibration energy from random road excitation," Applied Energy, Elsevier, vol. 309(C).
    16. Xueying Lv & Yanju Ji & Huanyu Zhao & Jiabao Zhang & Guanyu Zhang & Liu Zhang, 2020. "Research Review of a Vehicle Energy-Regenerative Suspension System," Energies, MDPI, vol. 13(2), pages 1-14, January.
    17. Li, Shiying & Xu, Jun & Gao, Haonan & Tao, Tao & Mei, Xuesong, 2020. "Safety probability based multi-objective optimization of energy-harvesting suspension system," Energy, Elsevier, vol. 209(C).
    18. Wang, Xudong & Wang, Qi & Wang, Wei & Cui, Yongjie & Song, Yuling, 2023. "Performance investigation of piezoelectric-mechanical electromagnetic compound vibration energy harvester for electric tractor," Energy, Elsevier, vol. 281(C).
    19. Fan, Chengliang & Li, Hai & Zhang, Zutao & Pan, Yajia & Wu, Xiaoping & Ahmed, Ammar, 2023. "An H-shaped coupler energy harvester for application in heavy railways," Energy, Elsevier, vol. 270(C).
    20. Azam, Ali & Ahmed, Ammar & Kamran, Muhammad Sajid & Hai, Li & Zhang, Zutao & Ali, Asif, 2021. "Knowledge structuring for enhancing mechanical energy harvesting (MEH): An in-depth review from 2000 to 2020 using CiteSpace," Renewable and Sustainable Energy Reviews, Elsevier, vol. 150(C).
    21. Sathishkumar, P. & Wang, Ruochen & Yang, Lin & Thiyagarajan, J., 2021. "Energy harvesting approach to utilize the dissipated energy during hydraulic active suspension operation with comfort oriented control scheme," Energy, Elsevier, vol. 224(C).
    22. Yu, Wei & Wang, Ruochen, 2019. "Development and performance evaluation of a comprehensive automotive energy recovery system with a refined energy management strategy," Energy, Elsevier, vol. 189(C).
    23. Li, Shiying & Xu, Jun & Pu, Xiaohui & Tao, Tao & Gao, Haonan & Mei, Xuesong, 2019. "Energy-harvesting variable/constant damping suspension system with motor based electromagnetic damper," Energy, Elsevier, vol. 189(C).
    24. Li, Hai & Zheng, Peng & Zhang, Tingsheng & Zou, Yingquan & Pan, Yajia & Zhang, Zutao & Azam, Ali, 2021. "A high-efficiency energy regenerative shock absorber for powering auxiliary devices of new energy driverless buses," Applied Energy, Elsevier, vol. 295(C).
    25. Qi, Lingfei & Song, Juhuang & Wang, Yuan & Yi, Minyi & Zhang, Zutao & Yan, Jinyue, 2024. "Mechanical motion rectification-based electromagnetic vibration energy harvesting technology: A review," Energy, Elsevier, vol. 289(C).

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