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Thermal and water management of low temperature Proton Exchange Membrane Fuel Cell in fork-lift truck power system

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  • Hosseinzadeh, Elham
  • Rokni, Masoud
  • Rabbani, Abid
  • Mortensen, Henrik Hilleke

Abstract

A general zero-dimensional Proton Exchange Membrane Fuel Cell (PEMFC) model has been developed for forklift truck application. The balance of plant (BOP) comprises of a compressor, an air humidifier, a set of heat exchangers and a recirculation pump. Water and thermal management of the fuel cell stack and BOP has been investigated in this study. The results show that humidification of the inlet air is of great importance. By decreasing the relative humidity of inlet air from 95% to 25%, the voltage can drop by 29%. In addition, elevated stack temperature can lead to a higher average cell voltage when membrane is fully hydrated otherwise it causes a drastic voltage drop in the stack. Furthermore, by substituting liquid water with water–ethylene glycol mixture of 50%, the mass flow of coolant increases by about 32–33% in the inner loop and 60–65% in the outer loop for all ranges of current. The system can then be started up at about −25°C with negligible change in the efficiency.

Suggested Citation

  • Hosseinzadeh, Elham & Rokni, Masoud & Rabbani, Abid & Mortensen, Henrik Hilleke, 2013. "Thermal and water management of low temperature Proton Exchange Membrane Fuel Cell in fork-lift truck power system," Applied Energy, Elsevier, vol. 104(C), pages 434-444.
    • Handle: RePEc:eee:appene:v:104:y:2013:i:c:p:434-444
    DOI: 10.1016/j.apenergy.2012.11.048
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    Cited by:

    1. Kim, Kyunghyun & Kim, Jaeyeon & Choi, Heesoo & Kwon, Obeen & Jang, Yujae & Ryu, Sangbong & Lee, Heeyun & Shim, Kyuhwan & Park, Taehyun & Cha, Suk Won, 2023. "Pre-diagnosis of flooding and drying in proton exchange membrane fuel cells by bagging ensemble deep learning models using long short-term memory and convolutional neural networks," Energy, Elsevier, vol. 266(C).
    2. Rabbani, Abid & Rokni, Masoud, 2013. "Effect of nitrogen crossover on purging strategy in PEM fuel cell systems," Applied Energy, Elsevier, vol. 111(C), pages 1061-1070.
    3. Oh, Hwanyeong & Lee, Won-Yong & Won, Jinyeon & Kim, Minjin & Choi, Yoon-Young & Han, Soo-Bin, 2020. "Residual-based fault diagnosis for thermal management systems of proton exchange membrane fuel cells," Applied Energy, Elsevier, vol. 277(C).
    4. Li, Yuehua & Pei, Pucheng & Wu, Ziyao & Xu, Huachi & Chen, Dongfang & Huang, Shangwei, 2017. "Novel approach to determine cathode two-phase-flow pressure drop of proton exchange membrane fuel cell and its application on water management," Applied Energy, Elsevier, vol. 190(C), pages 713-724.
    5. Chen, Fengxiang & Pei, Yaowang & Jiao, Jieran & Chi, Xuncheng & Hou, Zhongjun, 2023. "Energy flow and thermal voltage analysis of water-cooled PEMFC stack under normal operating conditions," Energy, Elsevier, vol. 275(C).
    6. Kim, Bosung & Lee, Yongtaek & Woo, Ahyoung & Kim, Yongchan, 2013. "Effects of cathode channel size and operating conditions on the performance of air-blowing PEMFCs," Applied Energy, Elsevier, vol. 111(C), pages 441-448.
    7. Cho, Junhyun & Park, Jaeman & Oh, Hwanyeong & Min, Kyoungdoug & Lee, Eunsook & Jyoung, Jy-Young, 2013. "Analysis of the transient response and durability characteristics of a proton exchange membrane fuel cell with different micro-porous layer penetration thicknesses," Applied Energy, Elsevier, vol. 111(C), pages 300-309.
    8. Asma Mohamad Aris & Bahman Shabani, 2015. "Sustainable Power Supply Solutions for Off-Grid Base Stations," Energies, MDPI, vol. 8(10), pages 1-38, September.
    9. Park, Jaeman & Oh, Hwanyeong & Lee, Yoo Il & Min, Kyoungdoug & Lee, Eunsook & Jyoung, Jy-Young, 2016. "Effect of the pore size variation in the substrate of the gas diffusion layer on water management and fuel cell performance," Applied Energy, Elsevier, vol. 171(C), pages 200-212.
    10. Yang, Zirong & Du, Qing & Jia, Zhiwei & Yang, Chunguang & Xuan, Jin & Jiao, Kui, 2019. "A comprehensive proton exchange membrane fuel cell system model integrating various auxiliary subsystems," Applied Energy, Elsevier, vol. 256(C).
    11. Chen, Kui & Laghrouche, Salah & Djerdir, Abdesslem, 2019. "Degradation model of proton exchange membrane fuel cell based on a novel hybrid method," Applied Energy, Elsevier, vol. 252(C), pages 1-1.
    12. Islam, Mohammad Rafiqul & Shabani, Bahman & Rosengarten, Gary, 2016. "Nanofluids to improve the performance of PEM fuel cell cooling systems: A theoretical approach," Applied Energy, Elsevier, vol. 178(C), pages 660-671.
    13. Pahon, E. & Yousfi Steiner, N. & Jemei, S. & Hissel, D. & Moçoteguy, P., 2016. "A signal-based method for fast PEMFC diagnosis," Applied Energy, Elsevier, vol. 165(C), pages 748-758.
    14. Zhan, Zhigang & Yuan, Chong & Hu, Zhangrong & Wang, Hui & Sui, P.C. & Djilali, Ned & Pan, Mu, 2018. "Experimental study on different preheating methods for the cold-start of PEMFC stacks," Energy, Elsevier, vol. 162(C), pages 1029-1040.
    15. Purnima, P. & Jayanti, S., 2017. "Water neutrality and waste heat management in ethanol reformer - HTPEMFC integrated system for on-board hydrogen generation," Applied Energy, Elsevier, vol. 199(C), pages 169-179.
    16. Chen, Kui & Laghrouche, Salah & Djerdir, Abdesslem, 2021. "Prognosis of fuel cell degradation under different applications using wavelet analysis and nonlinear autoregressive exogenous neural network," Renewable Energy, Elsevier, vol. 179(C), pages 802-814.
    17. Zou, Wen-Jiang & Shen, Kun-Yang & Jung, Seunghun & Kim, Young-Bae, 2021. "Application of thermoelectric devices in performance optimization of a domestic PEMFC-based CHP system," Energy, Elsevier, vol. 229(C).
    18. Oh, Hwanyeong & Park, Jaeman & Min, Kyoungdoug & Lee, Eunsook & Jyoung, Jy-Young, 2015. "Effects of pore size gradient in the substrate of a gas diffusion layer on the performance of a proton exchange membrane fuel cell," Applied Energy, Elsevier, vol. 149(C), pages 186-193.
    19. Pei, Pucheng & Chen, Huicui, 2014. "Main factors affecting the lifetime of Proton Exchange Membrane fuel cells in vehicle applications: A review," Applied Energy, Elsevier, vol. 125(C), pages 60-75.
    20. Islam, M.R. & Shabani, B. & Rosengarten, G. & Andrews, J., 2015. "The potential of using nanofluids in PEM fuel cell cooling systems: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 48(C), pages 523-539.
    21. Yang, Zirong & Du, Qing & Jia, Zhiwei & Yang, Chunguang & Jiao, Kui, 2019. "Effects of operating conditions on water and heat management by a transient multi-dimensional PEMFC system model," Energy, Elsevier, vol. 183(C), pages 462-476.

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