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Machine learning technique for data-driven fault detection of nonlinear processes

Author

Listed:
  • Maroua Said

    (Université de Sousse, Ecole Nationale d’Ingénieurs de Sousse, MARS Research Laboratory)

  • Khaoula ben Abdellafou

    (University of Tabuk
    Université de Sousse, ISITCom, MARS Research Laboratory)

  • Okba Taouali

    (University of Monastir
    University of Tabuk)

Abstract

This paper proposes a new machine learning method for fault detection using a reduced kernel partial least squares (RKPLS), in static and online forms, for handling nonlinear dynamic systems. The choice of the fault detection method has a vital role to improve efficiency and safety as well as production. The kernel partial least squares is a nonlinear extension of partial least squares. The present method has been mostly used as a monitoring method for nonlinear processes. Thus, the standard method cannot perform properly and quickly when the training data set is large. The main contributions of the suggested approach are: the approximation of the components retained by the standard method and the reduction in the computation time as well as the false alarm rate. Using the reduced principal, the online suggested method is presented for fault detection of nonlinear dynamic processes. The online reduced method is developed to monitor the dynamic process online and update the reduced reference model. For this reason, the moving window RKPLS is proposed. The general principle is to check if the new useful observation satisfies, in the feature space, the condition of independencies between variables. Thereafter, the relevance of the suggested methods is used to monitor the chemical stirred tank reactor benchmark process, the air quality and the tennessee eastman process. The simulation results of the suggested methods are compared to the standard one.

Suggested Citation

  • Maroua Said & Khaoula ben Abdellafou & Okba Taouali, 2020. "Machine learning technique for data-driven fault detection of nonlinear processes," Journal of Intelligent Manufacturing, Springer, vol. 31(4), pages 865-884, April.
  • Handle: RePEc:spr:joinma:v:31:y:2020:i:4:d:10.1007_s10845-019-01483-y
    DOI: 10.1007/s10845-019-01483-y
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    References listed on IDEAS

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    1. A. Mosallam & K. Medjaher & N. Zerhouni, 2016. "Data-driven prognostic method based on Bayesian approaches for direct remaining useful life prediction," Journal of Intelligent Manufacturing, Springer, vol. 27(5), pages 1037-1048, October.
    2. Chenxi Wu & Tefang Chen & Rong Jiang & Liwei Ning & Zheng Jiang, 2017. "A novel approach to wavelet selection and tree kernel construction for diagnosis of rolling element bearing fault," Journal of Intelligent Manufacturing, Springer, vol. 28(8), pages 1847-1858, December.
    3. Manjeevan Seera & Chee Peng Lim & Chu Kiong Loo, 2016. "Motor fault detection and diagnosis using a hybrid FMM-CART model with online learning," Journal of Intelligent Manufacturing, Springer, vol. 27(6), pages 1273-1285, December.
    4. Nasir Abbas & Muhammad Riaz & Ronald J. M. M. Does, 2014. "An EWMA-Type Control Chart for Monitoring the Process Mean Using Auxiliary Information," Communications in Statistics - Theory and Methods, Taylor & Francis Journals, vol. 43(16), pages 3485-3498, August.
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    Cited by:

    1. Jinping Liu & Jie Wang & Xianfeng Liu & Tianyu Ma & Zhaohui Tang, 2022. "MWRSPCA: online fault monitoring based on moving window recursive sparse principal component analysis," Journal of Intelligent Manufacturing, Springer, vol. 33(5), pages 1255-1271, June.
    2. Faping Zhang & Jialun Zhang & Junjiu Ma, 2023. "Data-manifold-based monitoring and anomaly diagnosis for manufacturing process," Journal of Intelligent Manufacturing, Springer, vol. 34(7), pages 3159-3177, October.
    3. Meiling Cai & Yaqin Shi & Jinping Liu & Jean Paul Niyoyita & Hadi Jahanshahi & Ayman A. Aly, 2023. "DRKPCA-VBGMM: fault monitoring via dynamically-recursive kernel principal component analysis with variational Bayesian Gaussian mixture model," Journal of Intelligent Manufacturing, Springer, vol. 34(6), pages 2625-2653, August.
    4. Yi Zhang & Peng Peng & Chongdang Liu & Yanyan Xu & Heming Zhang, 2022. "A sequential resampling approach for imbalanced batch process fault detection in semiconductor manufacturing," Journal of Intelligent Manufacturing, Springer, vol. 33(4), pages 1057-1072, April.
    5. Sachin Kumar & T. Gopi & N. Harikeerthana & Munish Kumar Gupta & Vidit Gaur & Grzegorz M. Krolczyk & ChuanSong Wu, 2023. "Machine learning techniques in additive manufacturing: a state of the art review on design, processes and production control," Journal of Intelligent Manufacturing, Springer, vol. 34(1), pages 21-55, January.

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