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Compact Design of 10 kW Proton Exchange Membrane Fuel Cell Stack Systems with Microcontroller Units

Author

Listed:
  • Hsiaokang Ma

    (Department of Mechanical Engineering, National Taiwan University, Taipei 10617, Taiwan)

  • Weiyang Cheng

    (Department of Mechanical Engineering, National Taiwan University, Taipei 10617, Taiwan)

  • Fuming Fang

    (Department of Mechanical Engineering, National Taiwan University, Taipei 10617, Taiwan)

  • Chinbing Hsu

    (FIELD Energy Ltd., Zhudong 31061, Taiwan)

  • Chengsheng Lin

    (FIELD Energy Ltd., Zhudong 31061, Taiwan)

Abstract

In this study, fuel, oxidant supply and cooling systems with microcontroller units (MCU) are developed in a compact design to fit two 5 kW proton exchange membrane fuel cell (PEMFC) stacks. At the initial stage, the testing facility of the system has a large volume (2.0 m × 2.0 m × 1.5 m) with a longer pipeline and excessive control sensors for safe testing. After recognizing the performance and stability of stack, the system is redesigned to fit in a limited space (0.4 m × 0.5 m × 0.8 m). Furthermore, the stack performance is studied under different hydrogen recycling modes. Then, two similar 5 kW stacks are directly coupled with diodes to obtain a higher power output and safe operation. The result shows that the efficiency of the 5 kW stack is 43.46% with a purge period of 2 min with hydrogen recycling and that the hydrogen utilization rate µ f is 66.31%. In addition, the maximum power output of the twin-coupled module (a power module with two stacks in electrical cascade/parallel arrangement) is 9.52 kW.

Suggested Citation

  • Hsiaokang Ma & Weiyang Cheng & Fuming Fang & Chinbing Hsu & Chengsheng Lin, 2014. "Compact Design of 10 kW Proton Exchange Membrane Fuel Cell Stack Systems with Microcontroller Units," Energies, MDPI, vol. 7(4), pages 1-17, April.
    • Handle: RePEc:gam:jeners:v:7:y:2014:i:4:p:2498-2514:d:35340
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    References listed on IDEAS

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    1. Tang, Yong & Yuan, Wei & Pan, Minqiang & Li, Zongtao & Chen, Guoqing & Li, Yong, 2010. "Experimental investigation of dynamic performance and transient responses of a kW-class PEM fuel cell stack under various load changes," Applied Energy, Elsevier, vol. 87(4), pages 1410-1417, April.
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    Cited by:

    1. Magdalena Dudek & Andrzej Raźniak & Maciej Rosół & Tomasz Siwek & Piotr Dudek, 2020. "Design, Development, and Performance of a 10 kW Polymer Exchange Membrane Fuel Cell Stack as Part of a Hybrid Power Source Designed to Supply a Motor Glider," Energies, MDPI, vol. 13(17), pages 1-29, August.
    2. Devin Fowler & Vladimir Gurau & Daniel Cox, 2019. "Bridging the Gap between Automated Manufacturing of Fuel Cell Components and Robotic Assembly of Fuel Cell Stacks," Energies, MDPI, vol. 12(19), pages 1-14, September.
    3. Mirko Sgambetterra & Sergio Brutti & Valentina Allodi & Gino Mariotto & Stefania Panero & Maria Assunta Navarra, 2016. "Critical Filler Concentration in Sulfated Titania-Added Nafion™ Membranes for Fuel Cell Applications," Energies, MDPI, vol. 9(4), pages 1-15, April.

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