IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v15y2022i23p9103-d990087.html
   My bibliography  Save this article

Experiments and Simulation on the Performance of a Liquid-Cooling Thermal Management System including Composite Silica Gel and Mini-Channel Cold Plates for a Battery Module

Author

Listed:
  • Ruheng Lin

    (School of Materials and Energy, Guangdong University of Technology, Guangzhou 510006, China)

  • Jiekai Xie

    (School of Materials and Energy, Guangdong University of Technology, Guangzhou 510006, China)

  • Rui Liang

    (Sunwoda Electronic Co., Ltd., Shenzhen 518108, China)

  • Xinxi Li

    (School of Materials and Energy, Guangdong University of Technology, Guangzhou 510006, China)

  • Guoqing Zhang

    (School of Materials and Energy, Guangdong University of Technology, Guangzhou 510006, China)

  • Binbin Li

    (School of Materials and Energy, Guangdong University of Technology, Guangzhou 510006, China)

Abstract

Lithium batteries in the electric vehicles (EVs) reveal that the operating temperature and temperature uniformity within the battery pack significantly affect its performance. An efficient thermal management system is urgently needed to protect the battery module within suitable temperature range. In this study, the composite silica gel (CSG), coupled with cross-structure mini-channel cold plate (MCP) as the cooling system, has been proposed and applied in a battery module, which can provide a reliable method of controlling battery temperature with low energy consumption. The experimental and simulation results reveal that a composite silica gel-based liquid system can control the temperature below 45 °C and maintain the temperature difference within 2 °C at a 3C discharge rate. Besides, the CSG, coupled with the structure of reciprocal chiasma channels for the battery module, presents an optimum temperature-controlling performance among various cooling structures during the charge and discharge cycling process. This research is expected to provide significant insights into the designing and optimization of thermal management systems.

Suggested Citation

  • Ruheng Lin & Jiekai Xie & Rui Liang & Xinxi Li & Guoqing Zhang & Binbin Li, 2022. "Experiments and Simulation on the Performance of a Liquid-Cooling Thermal Management System including Composite Silica Gel and Mini-Channel Cold Plates for a Battery Module," Energies, MDPI, vol. 15(23), pages 1-17, December.
    • Handle: RePEc:gam:jeners:v:15:y:2022:i:23:p:9103-:d:990087
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/15/23/9103/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/15/23/9103/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Situ, Wenfu & Zhang, Guoqing & Li, Xinxi & Yang, Xiaoqing & Wei, Chao & Rao, Mumin & Wang, Ziyuan & Wang, Cong & Wu, Weixiong, 2017. "A thermal management system for rectangular LiFePO4 battery module using novel double copper mesh-enhanced phase change material plates," Energy, Elsevier, vol. 141(C), pages 613-623.
    2. Samimi, Fereshteh & Babapoor, Aziz & Azizi, Mohammadmehdi & Karimi, Gholamreza, 2016. "Thermal management analysis of a Li-ion battery cell using phase change material loaded with carbon fibers," Energy, Elsevier, vol. 96(C), pages 355-371.
    3. Liang, Lin & Zhao, Yaohua & Diao, Yanhua & Ren, Ruyang & Jing, Heran, 2021. "Inclined U-shaped flat microheat pipe array configuration for cooling and heating lithium-ion battery modules in electric vehicles," Energy, Elsevier, vol. 235(C).
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Moeed Rabiei & Ayat Gharehghani & Soheil Saeedipour & Amin Mahmoudzadeh Andwari & Juho Könnö, 2023. "Proposing a Hybrid BTMS Using a Novel Structure of a Microchannel Cold Plate and PCM," Energies, MDPI, vol. 16(17), pages 1-20, August.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Mohammed, Abubakar Gambo & Elfeky, Karem Elsayed & Wang, Qiuwang, 2022. "Recent advancement and enhanced battery performance using phase change materials based hybrid battery thermal management for electric vehicles," Renewable and Sustainable Energy Reviews, Elsevier, vol. 154(C).
    2. Fan, Zhaohui & Gao, Renjing & Liu, Shutian, 2022. "Thermal conductivity enhancement and thermal saturation elimination designs of battery thermal management system for phase change materials based on triply periodic minimal surface," Energy, Elsevier, vol. 259(C).
    3. Zhang, Jiangyun & Shao, Dan & Jiang, Liqin & Zhang, Guoqing & Wu, Hongwei & Day, Rodney & Jiang, Wenzhao, 2022. "Advanced thermal management system driven by phase change materials for power lithium-ion batteries: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 159(C).
    4. Miranda, D. & Costa, C.M. & Almeida, A.M. & Lanceros-Méndez, S., 2018. "Computer simulation of the influence of thermal conditions on the performance of conventional and unconventional lithium-ion battery geometries," Energy, Elsevier, vol. 149(C), pages 262-278.
    5. Jiang, Z.Y. & Qu, Z.G., 2019. "Lithium–ion battery thermal management using heat pipe and phase change material during discharge–charge cycle: A comprehensive numerical study," Applied Energy, Elsevier, vol. 242(C), pages 378-392.
    6. Rahimi, Elnaz & Babapoor, Aziz & Moradi, Gholamreza & Kalantari, Saba & Monazzam Esmaeelpour, Mohammadreza, 2024. "Personal cooling garments and phase change materials: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 190(PB).
    7. Chen, Kai & Wu, Weixiong & Yuan, Fang & Chen, Lin & Wang, Shuangfeng, 2019. "Cooling efficiency improvement of air-cooled battery thermal management system through designing the flow pattern," Energy, Elsevier, vol. 167(C), pages 781-790.
    8. Hong Shi & Mengmeng Cheng & Yi Feng & Chenghui Qiu & Caiyue Song & Nenglin Yuan & Chuanzhi Kang & Kaijie Yang & Jie Yuan & Yonghao Li, 2023. "Thermal Management Techniques for Lithium-Ion Batteries Based on Phase Change Materials: A Systematic Review and Prospective Recommendations," Energies, MDPI, vol. 16(2), pages 1-23, January.
    9. Rajib Mahamud & Chanwoo Park, 2022. "Theory and Practices of Li-Ion Battery Thermal Management for Electric and Hybrid Electric Vehicles," Energies, MDPI, vol. 15(11), pages 1-45, May.
    10. Wang, Anci & Yin, Xiang & Xin, Zhicheng & Cao, Feng & Wu, Zan & Sundén, Bengt & Xiao, Di, 2023. "Performance optimization of electric vehicle battery thermal management based on the transcritical CO2 system," Energy, Elsevier, vol. 266(C).
    11. Zhang, Furen & Lu, Fu & Liang, Beibei & Zhu, Yilin & Gou, Huan & Xiao, Kang & He, Yanxiao, 2023. "Thermal performance analysis of a new type of branch-fin enhanced battery thermal management PCM module," Renewable Energy, Elsevier, vol. 206(C), pages 1049-1063.
    12. Shan, Shuai & Li, Li & Xu, Qiang & Ling, Lei & Xie, Yajun & Wang, Hongkang & Zheng, Keqing & Zhang, Lanchun & Bei, Shaoyi, 2023. "Numerical investigation of a compact and lightweight thermal management system with axially mounted cooling tubes for cylindrical lithium-ion battery module," Energy, Elsevier, vol. 274(C).
    13. Shuwen Zhou & Yuemin Zhao & Shangyuan Gao, 2021. "Analysis of Heat Dissipation and Preheating Module for Vehicle Lithium Iron Phosphate Battery," Energies, MDPI, vol. 14(19), pages 1-25, September.
    14. Jun Wang & Lin Ruan & Ruiwei Li, 2022. "Parametric Investigation on the Electrical-Thermal Performance of Battery Modules with a Pumped Two-Phase Cooling System," Energies, MDPI, vol. 15(21), pages 1-18, October.
    15. Golestaneh, Seyyed Iman & Karimi, Gholamreza & Babapoor, Aziz & Torabi, Farshid, 2018. "Thermal performance of co-electrospun fatty acid nanofiber composites in the presence of nanoparticles," Applied Energy, Elsevier, vol. 212(C), pages 552-564.
    16. Kai Chen & Ligong Yang & Yiming Chen & Bingheng Wu & Mengxuan Song, 2024. "Efficient Design of Battery Thermal Management Systems for Improving Cooling Performance and Reducing Pressure Drop," Energies, MDPI, vol. 17(10), pages 1-14, May.
    17. He, Junjie & Chu, Wenxiao & Wang, Qiuwang, 2024. "Interfacial heat transfer and melt-front evolution at a Fractal Cantor structured interface under various PCM melting conditions," Energy, Elsevier, vol. 294(C).
    18. Li, Min & Mu, Boyuan, 2019. "Effect of different dimensional carbon materials on the properties and application of phase change materials: A review," Applied Energy, Elsevier, vol. 242(C), pages 695-715.
    19. Liang, Lin & Zhao, Yaohua & Diao, Yanhua & Ren, Ruyang & Zhu, Tingting & Li, Yan, 2023. "Experimental investigation of preheating performance of lithium-ion battery modules in electric vehicles enhanced by bending flat micro heat pipe array," Applied Energy, Elsevier, vol. 337(C).
    20. Wenzhe Li & Youhang Zhou & Haonan Zhang & Xuan Tang, 2023. "A Review on Battery Thermal Management for New Energy Vehicles," Energies, MDPI, vol. 16(13), pages 1-20, June.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:15:y:2022:i:23:p:9103-:d:990087. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.