IDEAS home Printed from https://ideas.repec.org/a/eee/renene/v146y2020icp2797-2811.html
   My bibliography  Save this article

Biomass-based gas use in Swedish iron and steel industry – Supply chain and process integration considerations

Author

Listed:
  • Nwachukwu, Chinedu M.
  • Toffolo, Andrea
  • Wetterlund, Elisabeth

Abstract

Substitution of fossil gaseous fuels with biomass-based gases is of interest to the iron and steel industry due to its role in the mitigation of anthropogenic CO2 emissions. In switching from fossil fuels to biomass-based gases, a systems analysis of the full value chain from biomass supply to the production and supply of final gas products becomes crucial. This study uses process and heat integration methods in combination with a supply chain evaluation to analyse full value chains of biomass-based gases for fossil gas replacement within the iron and steel industry. The study is carried out as a specific case study in order to understand the implications of utilizing bio-syngas/bio-SNG as heating fuels in iron- and steel-making, and to provide insights into the most sensitive parameters involved in fuel switching. The results show a significant cost difference in the fuel production of the two gas products owing to higher capital and biomass use in the bio-SNG value chain option. When tested for sensitivity, biomass price, transportation distance, and capital costs show the most impact on fuel production costs across all options studied. Trade-offs associated with process integration, plant localisation, feedstock availability and supply were found to varying extents.

Suggested Citation

  • Nwachukwu, Chinedu M. & Toffolo, Andrea & Wetterlund, Elisabeth, 2020. "Biomass-based gas use in Swedish iron and steel industry – Supply chain and process integration considerations," Renewable Energy, Elsevier, vol. 146(C), pages 2797-2811.
  • Handle: RePEc:eee:renene:v:146:y:2020:i:c:p:2797-2811
    DOI: 10.1016/j.renene.2019.08.100
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S096014811931287X
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.renene.2019.08.100?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Pettersson, Karin & Wetterlund, Elisabeth & Athanassiadis, Dimitris & Lundmark, Robert & Ehn, Christian & Lundgren, Joakim & Berglin, Niklas, 2015. "Integration of next-generation biofuel production in the Swedish forest industry – A geographically explicit approach," Applied Energy, Elsevier, vol. 154(C), pages 317-332.
    2. Ahlström, Johan M. & Pettersson, Karin & Wetterlund, Elisabeth & Harvey, Simon, 2017. "Value chains for integrated production of liquefied bio-SNG at sawmill sites – Techno-economic and carbon footprint evaluation," Applied Energy, Elsevier, vol. 206(C), pages 1590-1608.
    3. Suopajärvi, Hannu & Umeki, Kentaro & Mousa, Elsayed & Hedayati, Ali & Romar, Henrik & Kemppainen, Antti & Wang, Chuan & Phounglamcheik, Aekjuthon & Tuomikoski, Sari & Norberg, Nicklas & Andefors, Alf , 2018. "Use of biomass in integrated steelmaking – Status quo, future needs and comparison to other low-CO2 steel production technologies," Applied Energy, Elsevier, vol. 213(C), pages 384-407.
    4. Johansson, Maria T., 2013. "Bio-synthetic natural gas as fuel in steel industry reheating furnaces – A case study of economic performance and effects on global CO2 emissions," Energy, Elsevier, vol. 57(C), pages 699-708.
    5. Sennai Mesfun & Jan-Olof Anderson & Kentaro Umeki & Andrea Toffolo, 2016. "Integrated SNG Production in a Typical Nordic Sawmill," Energies, MDPI, vol. 9(5), pages 1-19, April.
    6. Gunarathne, Duleeka Sandamali & Mellin, Pelle & Yang, Weihong & Pettersson, Magnus & Ljunggren, Rolf, 2016. "Performance of an effectively integrated biomass multi-stage gasification system and a steel industry heat treatment furnace," Applied Energy, Elsevier, vol. 170(C), pages 353-361.
    7. Tanaka, Yasuto & Mesfun, Sennai & Umeki, Kentaro & Toffolo, Andrea & Tamaura, Yutaka & Yoshikawa, Kunio, 2015. "Thermodynamic performance of a hybrid power generation system using biomass gasification and concentrated solar thermal processes," Applied Energy, Elsevier, vol. 160(C), pages 664-672.
    8. Carvalho, Mariana M.O. & Cardoso, Marcelo & Vakkilainen, Esa K., 2015. "Biomass gasification for natural gas substitution in iron ore pelletizing plants," Renewable Energy, Elsevier, vol. 81(C), pages 566-577.
    9. Wetterlund, Elisabeth & Pettersson, Karin & Harvey, Simon, 2011. "Systems analysis of integrating biomass gasification with pulp and paper production – Effects on economic performance, CO2 emissions and energy use," Energy, Elsevier, vol. 36(2), pages 932-941.
    10. de Jong, Sierk & Hoefnagels, Ric & Wetterlund, Elisabeth & Pettersson, Karin & Faaij, André & Junginger, Martin, 2017. "Cost optimization of biofuel production – The impact of scale, integration, transport and supply chain configurations," Applied Energy, Elsevier, vol. 195(C), pages 1055-1070.
    11. Johansson, Maria T. & Söderström, Mats, 2011. "Options for the Swedish steel industry – Energy efficiency measures and fuel conversion," Energy, Elsevier, vol. 36(1), pages 191-198.
    12. Rootzén, Johan & Johnsson, Filip, 2015. "CO2 emissions abatement in the Nordic carbon-intensive industry – An end-game in sight?," Energy, Elsevier, vol. 80(C), pages 715-730.
    13. Anderson, Jan-Olof & Westerlund, Lars, 2011. "Surplus biomass through energy efficient kilns," Applied Energy, Elsevier, vol. 88(12), pages 4848-4853.
    14. Mousa, Elsayed & Wang, Chuan & Riesbeck, Johan & Larsson, Mikael, 2016. "Biomass applications in iron and steel industry: An overview of challenges and opportunities," Renewable and Sustainable Energy Reviews, Elsevier, vol. 65(C), pages 1247-1266.
    15. Sandberg, Erik & Toffolo, Andrea & Krook-Riekkola, Anna, 2019. "A bottom-up study of biomass and electricity use in a fossil free Swedish industry," Energy, Elsevier, vol. 167(C), pages 1019-1030.
    16. Hamelinck, Carlo N. & Faaij, André P.C. & den Uil, Herman & Boerrigter, Harold, 2004. "Production of FT transportation fuels from biomass; technical options, process analysis and optimisation, and development potential," Energy, Elsevier, vol. 29(11), pages 1743-1771.
    17. Anderson, Jan-Olof & Toffolo, Andrea, 2013. "Improving energy efficiency of sawmill industrial sites by integration with pellet and CHP plants," Applied Energy, Elsevier, vol. 111(C), pages 791-800.
    18. Babler, Matthaus U. & Phounglamcheik, Aekjuthon & Amovic, Marko & Ljunggren, Rolf & Engvall, Klas, 2017. "Modeling and pilot plant runs of slow biomass pyrolysis in a rotary kiln," Applied Energy, Elsevier, vol. 207(C), pages 123-133.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Shahbazbegian, Vahid & Hosseini-Motlagh, Seyyed-Mahdi & Haeri, Abdorrahman, 2020. "Integrated forward/reverse logistics thin-film photovoltaic power plant supply chain network design with uncertain data," Applied Energy, Elsevier, vol. 277(C).
    2. Ramos-Hernández, Rocío & Sánchez-Ramírez, Cuauhtémoc & Mota-López, Dulce Rocio & Sandoval-Salas, Fabiola & García-Alcaraz, Jorge Luis, 2021. "Evaluation of bioenergy potential from coffee pulp trough System Dynamics," Renewable Energy, Elsevier, vol. 165(P1), pages 863-877.
    3. Varbanov, Petar Sabev & Wang, Bohong & Ocłoń, Paweł & Radziszewska-Zielina, Elżbieta & Ma, Ting & Klemeš, Jiří Jaromír & Jia, Xuexiu, 2023. "Efficiency measures for energy supply and use aiming for a clean circular economy," Energy, Elsevier, vol. 283(C).
    4. Papadis, Elisa & Tsatsaronis, George, 2020. "Challenges in the decarbonization of the energy sector," Energy, Elsevier, vol. 205(C).
    5. Song, Weiming & Zhou, Jianan & Li, Yujie & Li, Shu & Yang, Jian, 2021. "Utilization of waste tire powder for gaseous fuel generation via CO2 gasification using waste heat in converter vaporization cooling flue," Renewable Energy, Elsevier, vol. 173(C), pages 283-296.
    6. Nwachukwu, Chinedu Maureen & Wang, Chuan & Wetterlund, Elisabeth, 2021. "Exploring the role of forest biomass in abating fossil CO2 emissions in the iron and steel industry – The case of Sweden," Applied Energy, Elsevier, vol. 288(C).
    7. Walmsley, Timothy Gordon & Philipp, Matthias & Picón-Núñez, Martín & Meschede, Henning & Taylor, Matthew Thomas & Schlosser, Florian & Atkins, Martin John, 2023. "Hybrid renewable energy utility systems for industrial sites: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 188(C).
    8. Giuntini, Lorenzo & Lamioni, Rachele & Linari, Luca & Saccomano, Pietro & Mainardi, Davide & Tognotti, Leonardo & Galletti, Chiara, 2022. "Decarbonization of a tissue paper plant: Advanced numerical simulations to assess the replacement of fossil fuels with a biomass-derived syngas," Renewable Energy, Elsevier, vol. 198(C), pages 884-893.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Nwachukwu, Chinedu Maureen & Wang, Chuan & Wetterlund, Elisabeth, 2021. "Exploring the role of forest biomass in abating fossil CO2 emissions in the iron and steel industry – The case of Sweden," Applied Energy, Elsevier, vol. 288(C).
    2. Nwachukwu, Chinedu Maureen & Olofsson, Elias & Lundmark, Robert & Wetterlund, Elisabeth, 2022. "Evaluating fuel switching options in the Swedish iron and steel industry under increased competition for forest biomass," Applied Energy, Elsevier, vol. 324(C).
    3. Ida Karlsson & Johan Rootzén & Alla Toktarova & Mikael Odenberger & Filip Johnsson & Lisa Göransson, 2020. "Roadmap for Decarbonization of the Building and Construction Industry—A Supply Chain Analysis Including Primary Production of Steel and Cement," Energies, MDPI, vol. 13(16), pages 1-40, August.
    4. Sandberg, Erik & Toffolo, Andrea & Krook-Riekkola, Anna, 2019. "A bottom-up study of biomass and electricity use in a fossil free Swedish industry," Energy, Elsevier, vol. 167(C), pages 1019-1030.
    5. Suopajärvi, Hannu & Umeki, Kentaro & Mousa, Elsayed & Hedayati, Ali & Romar, Henrik & Kemppainen, Antti & Wang, Chuan & Phounglamcheik, Aekjuthon & Tuomikoski, Sari & Norberg, Nicklas & Andefors, Alf , 2018. "Use of biomass in integrated steelmaking – Status quo, future needs and comparison to other low-CO2 steel production technologies," Applied Energy, Elsevier, vol. 213(C), pages 384-407.
    6. Walmsley, Timothy Gordon & Philipp, Matthias & Picón-Núñez, Martín & Meschede, Henning & Taylor, Matthew Thomas & Schlosser, Florian & Atkins, Martin John, 2023. "Hybrid renewable energy utility systems for industrial sites: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 188(C).
    7. Jha, Gaurav & Soren, S., 2017. "Study on applicability of biomass in iron ore sintering process," Renewable and Sustainable Energy Reviews, Elsevier, vol. 80(C), pages 399-407.
    8. Ahlström, Johan M. & Pettersson, Karin & Wetterlund, Elisabeth & Harvey, Simon, 2017. "Value chains for integrated production of liquefied bio-SNG at sawmill sites – Techno-economic and carbon footprint evaluation," Applied Energy, Elsevier, vol. 206(C), pages 1590-1608.
    9. Zimmer, Tobias & Rudi, Andreas & Müller, Ann-Kathrin & Fröhling, Magnus & Schultmann, Frank, 2017. "Modeling the impact of competing utilization paths on biomass-to-liquid (BtL) supply chains," Applied Energy, Elsevier, vol. 208(C), pages 954-971.
    10. Song, Weiming & Zhou, Jianan & Li, Yujie & Yang, Jian & Cheng, Rijin, 2021. "New technology for producing high-quality combustible gas by high-temperature reaction of dust-removal coke powder in mixed atmosphere," Energy, Elsevier, vol. 233(C).
    11. Isaksson, Johan & Pettersson, Karin & Mahmoudkhani, Maryam & Åsblad, Anders & Berntsson, Thore, 2012. "Integration of biomass gasification with a Scandinavian mechanical pulp and paper mill – Consequences for mass and energy balances and global CO2 emissions," Energy, Elsevier, vol. 44(1), pages 420-428.
    12. Chen, Qianqian & Gu, Yu & Tang, Zhiyong & Wei, Wei & Sun, Yuhan, 2018. "Assessment of low-carbon iron and steel production with CO2 recycling and utilization technologies: A case study in China," Applied Energy, Elsevier, vol. 220(C), pages 192-207.
    13. Gunarathne, Duleeka Sandamali & Mellin, Pelle & Yang, Weihong & Pettersson, Magnus & Ljunggren, Rolf, 2016. "Performance of an effectively integrated biomass multi-stage gasification system and a steel industry heat treatment furnace," Applied Energy, Elsevier, vol. 170(C), pages 353-361.
    14. Skoczkowski, Tadeusz & Verdolini, Elena & Bielecki, Sławomir & Kochański, Max & Korczak, Katarzyna & Węglarz, Arkadiusz, 2020. "Technology innovation system analysis of decarbonisation options in the EU steel industry," Energy, Elsevier, vol. 212(C).
    15. Sennai Mesfun & Jan-Olof Anderson & Kentaro Umeki & Andrea Toffolo, 2016. "Integrated SNG Production in a Typical Nordic Sawmill," Energies, MDPI, vol. 9(5), pages 1-19, April.
    16. Holmgren, Kristina M. & Berntsson, Thore & Andersson, Eva & Rydberg, Tomas, 2012. "System aspects of biomass gasification with methanol synthesis – Process concepts and energy analysis," Energy, Elsevier, vol. 45(1), pages 817-828.
    17. Wang, R.Q. & Jiang, L. & Wang, Y.D. & Font-Palma, C. & Skoulou, V. & Roskilly, A.P., 2024. "Woody biomass waste derivatives in decarbonised blast furnace ironmaking process," Renewable and Sustainable Energy Reviews, Elsevier, vol. 199(C).
    18. Toloue Farrokh, Najibeh & Suopajärvi, Hannu & Mattila, Olli & Umeki, Kentaro & Phounglamcheik, Aekjuthon & Romar, Henrik & Sulasalmi, Petri & Fabritius, Timo, 2018. "Slow pyrolysis of by-product lignin from wood-based ethanol production– A detailed analysis of the produced chars," Energy, Elsevier, vol. 164(C), pages 112-123.
    19. Wang, Chunyan & Wang, Ranran & Hertwich, Edgar & Liu, Yi, 2017. "A technology-based analysis of the water-energy-emission nexus of China’s steel industry," Resources, Conservation & Recycling, Elsevier, vol. 124(C), pages 116-128.
    20. Andersson, Jim & Lundgren, Joakim, 2014. "Techno-economic analysis of ammonia production via integrated biomass gasification," Applied Energy, Elsevier, vol. 130(C), pages 484-490.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:renene:v:146:y:2020:i:c:p:2797-2811. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/renewable-energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.