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Biomass gasification for natural gas substitution in iron ore pelletizing plants

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  • Carvalho, Mariana M.O.
  • Cardoso, Marcelo
  • Vakkilainen, Esa K.

Abstract

The ore fines' pelletizing is an important part of iron mining, which ensures better use of natural resources and increases the blast furnace efficiency. However, this process consumes high amounts of non-renewable energy, such as natural gas (NG) and coke. Due to fossil fuel scarcity and global warming issues, at least partial substitution for renewable energy is desirable. Biomass gasification projects are being successfully developed in Northern Europe and large-scale circulating fluidized bed (CFB) biomass gasifiers have been commissioned. This work compares different technologies, such as CFB air and oxygen gasification, dual fluidized bed (DFB) steam gasification, and bio-synthetic natural gas (bio-SNG) production, focusing on the use of the product gas in an iron ore pelletizing process located in the Southeast of Brazil. The main parameters evaluated were flame temperature and gaseous flow rates. Economical evaluation was also performed. Air gasification provided a product gas with the lowest energy content but it was the most attractive investment. Oxygen gasification is apparently the best option as it provides a product gas with higher heating value at almost the same cost as air gasification. In both cases changes to the burners would be required. Bio-SNG could be utilized without any adaption in the indurating machine; however, it is still more expensive than NG.

Suggested Citation

  • Carvalho, Mariana M.O. & Cardoso, Marcelo & Vakkilainen, Esa K., 2015. "Biomass gasification for natural gas substitution in iron ore pelletizing plants," Renewable Energy, Elsevier, vol. 81(C), pages 566-577.
    • Handle: RePEc:eee:renene:v:81:y:2015:i:c:p:566-577
    DOI: 10.1016/j.renene.2015.03.056
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    References listed on IDEAS

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    1. Göransson, Kristina & Söderlind, Ulf & He, Jie & Zhang, Wennan, 2011. "Review of syngas production via biomass DFBGs," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(1), pages 482-492, January.
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    Cited by:

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    2. Nwachukwu, Chinedu M. & Toffolo, Andrea & Wetterlund, Elisabeth, 2020. "Biomass-based gas use in Swedish iron and steel industry – Supply chain and process integration considerations," Renewable Energy, Elsevier, vol. 146(C), pages 2797-2811.
    3. Gunarathne, Duleeka Sandamali & Mellin, Pelle & Yang, Weihong & Pettersson, Magnus & Ljunggren, Rolf, 2016. "Performance of an effectively integrated biomass multi-stage gasification system and a steel industry heat treatment furnace," Applied Energy, Elsevier, vol. 170(C), pages 353-361.
    4. Pei, Haipeng & Jin, Baosheng & Huang, Yaji, 2020. "Quantitative analysis of mass and energy flow in rice straw gasification based on mass and carbon balance," Renewable Energy, Elsevier, vol. 161(C), pages 846-857.
    5. Jha, Gaurav & Soren, S., 2017. "Study on applicability of biomass in iron ore sintering process," Renewable and Sustainable Energy Reviews, Elsevier, vol. 80(C), pages 399-407.
    6. Nwachukwu, Chinedu Maureen & Wang, Chuan & Wetterlund, Elisabeth, 2021. "Exploring the role of forest biomass in abating fossil CO2 emissions in the iron and steel industry – The case of Sweden," Applied Energy, Elsevier, vol. 288(C).
    7. Chen, Jingwei & Huang, Yizhen & Liu, Yang & Jiaqiang, E., 2024. "System development and thermodynamic performance analysis of a system integrating supercritical water gasification of black liquor with direct-reduced iron process," Energy, Elsevier, vol. 295(C).

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