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Real-time condition monitoring and fault detection of components based on machine-learning reconstruction model

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  • Yang, Chunzhen
  • Liu, Jingquan
  • Zeng, Yuyun
  • Xie, Guangyao

Abstract

Reconstruction model is a powerful method for component condition monitoring and fault detection by considering the model prediction residuals. In this article, a new signal reconstruction modeling technique is proposed using support vector regression. Multiple indicators are calculated to recognize slight shift from normal condition, and detect the fault at an early stage. Input variables are selected based on correlation analysis and failure mode analysis. A sliding-time-window technique is employed to incorporate temporal information inherent in time-series data. Residuals between the observed signal and the reconstruction signal are utilized to indicate whether the desired quantity is different from its normal operation condition or not. Three statistical indicators (Deviation Index, Volatility Index and Significance Index) are defined to quantify the deviation level from normal condition to abnormal condition. Health index (HI) of a specific fault is derived from responsive statistical indicators, and the integral health index (integral-HI) of an entire component is composed of all individual health index. An experiment of real-life wind turbine high temperature fault detection scheme is studied. Results show that the proposed approach demonstrates improved performance in detecting wind turbine faults, and controlling false and missed alarms.

Suggested Citation

  • Yang, Chunzhen & Liu, Jingquan & Zeng, Yuyun & Xie, Guangyao, 2019. "Real-time condition monitoring and fault detection of components based on machine-learning reconstruction model," Renewable Energy, Elsevier, vol. 133(C), pages 433-441.
    • Handle: RePEc:eee:renene:v:133:y:2019:i:c:p:433-441
    DOI: 10.1016/j.renene.2018.10.062
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    2. Mohammad Mahdi Forootan & Iman Larki & Rahim Zahedi & Abolfazl Ahmadi, 2022. "Machine Learning and Deep Learning in Energy Systems: A Review," Sustainability, MDPI, vol. 14(8), pages 1-49, April.
    3. Xiang, Ling & Yang, Xin & Hu, Aijun & Su, Hao & Wang, Penghe, 2022. "Condition monitoring and anomaly detection of wind turbine based on cascaded and bidirectional deep learning networks," Applied Energy, Elsevier, vol. 305(C).
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    5. Xin Wu & Hong Wang & Guoqian Jiang & Ping Xie & Xiaoli Li, 2019. "Monitoring Wind Turbine Gearbox with Echo State Network Modeling and Dynamic Threshold Using SCADA Vibration Data," Energies, MDPI, vol. 12(6), pages 1-19, March.
    6. Zio, Enrico, 2022. "Prognostics and Health Management (PHM): Where are we and where do we (need to) go in theory and practice," Reliability Engineering and System Safety, Elsevier, vol. 218(PA).
    7. Yingjie Zhang & Wentao Yan, 2023. "Applications of machine learning in metal powder-bed fusion in-process monitoring and control: status and challenges," Journal of Intelligent Manufacturing, Springer, vol. 34(6), pages 2557-2580, August.
    8. Yang, Xilian & Zhao, Qunfei & Wang, Yuzhang & Cheng, Kanru, 2023. "Fault signal reconstruction for multi-sensors in gas turbine control systems based on prior knowledge from time series representation," Energy, Elsevier, vol. 262(PA).
    9. Jorge Maldonado-Correa & Sergio Martín-Martínez & Estefanía Artigao & Emilio Gómez-Lázaro, 2020. "Using SCADA Data for Wind Turbine Condition Monitoring: A Systematic Literature Review," Energies, MDPI, vol. 13(12), pages 1-21, June.
    10. Jastrzebska, Agnieszka & Morales Hernández, Alejandro & Nápoles, Gonzalo & Salgueiro, Yamisleydi & Vanhoof, Koen, 2022. "Measuring wind turbine health using fuzzy-concept-based drifting models," Renewable Energy, Elsevier, vol. 190(C), pages 730-740.
    11. Li, Yanting & Wu, Zhenyu, 2020. "A condition monitoring approach of multi-turbine based on VAR model at farm level," Renewable Energy, Elsevier, vol. 166(C), pages 66-80.
    12. Ashkan Taherkhani & Farhad Bayat & Kaveh Hooshmandi & Andrzej Bartoszewicz, 2022. "Generalized Sliding Mode Observers for Simultaneous Fault Reconstruction in the Presence of Uncertainty and Disturbance," Energies, MDPI, vol. 15(4), pages 1-20, February.

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