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Analysing RMS and peak values of vibration signals for condition monitoring of wind turbine gearboxes

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  • Igba, Joel
  • Alemzadeh, Kazem
  • Durugbo, Christopher
  • Eiriksson, Egill Thor

Abstract

Wind turbines (WTs) are designed to operate under extreme environmental conditions. This means that extreme and varying loads experienced by WT components need to be accounted for as well as gaining access to wind farms (WFs) at different times of the year. Condition monitoring (CM) is used by WF owners to assess WT health by detecting gearbox failures and planning for operations and maintenance (O&M). However, there are several challenges and limitations with commercially available CM technologies – ranging from the cost of installing monitoring systems to the ability to detect faults accurately. This study seeks to address some of these challenges by developing novel techniques for fault detection using the RMS and Extreme (peak) values of vibration signals. The proposed techniques are based on three models (signal correlation, extreme vibration, and RMS intensity) and have been validated with a time domain data driven approach using CM data of operational WTs. The findings of this study show that monitoring RMS and Extreme values serves as a leading indicator for early detection of faults using Extreme value theory, giving WF owners time to schedule O&M. Furthermore, it also indicates that the prediction accuracy of each CM technique depends on the physics of failure. This suggests that an approach which incorporates the strengths of multiple techniques is needed for holistic health assessment of WT components.

Suggested Citation

  • Igba, Joel & Alemzadeh, Kazem & Durugbo, Christopher & Eiriksson, Egill Thor, 2016. "Analysing RMS and peak values of vibration signals for condition monitoring of wind turbine gearboxes," Renewable Energy, Elsevier, vol. 91(C), pages 90-106.
    • Handle: RePEc:eee:renene:v:91:y:2016:i:c:p:90-106
    DOI: 10.1016/j.renene.2016.01.006
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    References listed on IDEAS

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    Cited by:

    1. Lei Fu & Yanding Wei & Sheng Fang & Xiaojun Zhou & Junqiang Lou, 2017. "Condition Monitoring for Roller Bearings of Wind Turbines Based on Health Evaluation under Variable Operating States," Energies, MDPI, vol. 10(10), pages 1-21, October.
    2. Xin Wu & Hong Wang & Guoqian Jiang & Ping Xie & Xiaoli Li, 2019. "Monitoring Wind Turbine Gearbox with Echo State Network Modeling and Dynamic Threshold Using SCADA Vibration Data," Energies, MDPI, vol. 12(6), pages 1-19, March.
    3. Tan Yanghong & Zhang Haixia & Zhou Ye, 2018. "A Simple-to-Implement Fault Diagnosis Method for Open Switch Fault in Wind System PMSG Drives without Threshold Setting," Energies, MDPI, vol. 11(10), pages 1-18, September.
    4. Zhang, Chen & Gao, Wei & Yang, Tao & Guo, Sheng, 2019. "Opportunistic maintenance strategy for wind turbines considering weather conditions and spare parts inventory management," Renewable Energy, Elsevier, vol. 133(C), pages 703-711.
    5. Li, Yanting & Wu, Zhenyu, 2020. "A condition monitoring approach of multi-turbine based on VAR model at farm level," Renewable Energy, Elsevier, vol. 166(C), pages 66-80.
    6. Francesco Castellani & Luigi Garibaldi & Alessandro Paolo Daga & Davide Astolfi & Francesco Natili, 2020. "Diagnosis of Faulty Wind Turbine Bearings Using Tower Vibration Measurements," Energies, MDPI, vol. 13(6), pages 1-18, March.
    7. Liu, Dongdong & Cui, Lingli & Cheng, Weidong, 2023. "Fault diagnosis of wind turbines under nonstationary conditions based on a novel tacho-less generalized demodulation," Renewable Energy, Elsevier, vol. 206(C), pages 645-657.
    8. Pinjia Zhang & Delong Lu, 2019. "A Survey of Condition Monitoring and Fault Diagnosis toward Integrated O&M for Wind Turbines," Energies, MDPI, vol. 12(14), pages 1-22, July.
    9. Pan, Yubin & Hong, Rongjing & Chen, Jie & Wu, Weiwei, 2020. "A hybrid DBN-SOM-PF-based prognostic approach of remaining useful life for wind turbine gearbox," Renewable Energy, Elsevier, vol. 152(C), pages 138-154.
    10. Minh-Quang Tran & Yi-Chen Li & Chen-Yang Lan & Meng-Kun Liu, 2020. "Wind Farm Fault Detection by Monitoring Wind Speed in the Wake Region," Energies, MDPI, vol. 13(24), pages 1-16, December.
    11. Rubén Medina & Jean Carlo Macancela & Pablo Lucero & Diego Cabrera & René-Vinicio Sánchez & Mariela Cerrada, 2022. "Gear and bearing fault classification under different load and speed by using Poincaré plot features and SVM," Journal of Intelligent Manufacturing, Springer, vol. 33(4), pages 1031-1055, April.
    12. Dibaj, Ali & Gao, Zhen & Nejad, Amir R., 2023. "Fault detection of offshore wind turbine drivetrains in different environmental conditions through optimal selection of vibration measurements," Renewable Energy, Elsevier, vol. 203(C), pages 161-176.
    13. Artigao, Estefania & Martín-Martínez, Sergio & Honrubia-Escribano, Andrés & Gómez-Lázaro, Emilio, 2018. "Wind turbine reliability: A comprehensive review towards effective condition monitoring development," Applied Energy, Elsevier, vol. 228(C), pages 1569-1583.
    14. Augusto Bianchini & Marco Pellegrini & Jessica Rossi, 2019. "Maintenance scheduling optimization for industrial centrifugal pumps," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 10(4), pages 848-860, August.
    15. Che, Haiyang & Zeng, Shengkui & Li, Kehui & Guo, Jianbin, 2022. "Reliability analysis of load-sharing man-machine systems subject to machine degradation, human errors, and random shocks," Reliability Engineering and System Safety, Elsevier, vol. 226(C).
    16. Ravi Kumar Pandit & Davide Astolfi & Isidro Durazo Cardenas, 2023. "A Review of Predictive Techniques Used to Support Decision Making for Maintenance Operations of Wind Turbines," Energies, MDPI, vol. 16(4), pages 1-17, February.
    17. Shanbr, Suliman & Elasha, Faris & Elforjani, Mohamed & Teixeira, Joao, 2018. "Detection of natural crack in wind turbine gearbox," Renewable Energy, Elsevier, vol. 118(C), pages 172-179.
    18. Shao, Kaixuan & He, Yigang & Xing, Zhikai & Du, Bolun, 2023. "Detecting wind turbine anomalies using nonlinear dynamic parameters-assisted machine learning with normal samples," Reliability Engineering and System Safety, Elsevier, vol. 233(C).
    19. Lei Fu & Tiantian Zhu & Kai Zhu & Yiling Yang, 2019. "Condition Monitoring for the Roller Bearings of Wind Turbines under Variable Working Conditions Based on the Fisher Score and Permutation Entropy," Energies, MDPI, vol. 12(16), pages 1-20, August.
    20. Bhardwaj, U. & Teixeira, A.P. & Soares, C. Guedes, 2019. "Reliability prediction of an offshore wind turbine gearbox," Renewable Energy, Elsevier, vol. 141(C), pages 693-706.

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