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A Robust Prescriptive Framework and Performance Metric for Diagnosing and Predicting Wind Turbine Faults Based on SCADA and Alarms Data with Case Study

Author

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  • Kevin Leahy

    (Department of Civil and Environmental Engineering, University College Cork, Cork T12 K8AF, Ireland)

  • Colm Gallagher

    (Department of Civil and Environmental Engineering, University College Cork, Cork T12 K8AF, Ireland)

  • Peter O’Donovan

    (Department of Civil and Environmental Engineering, University College Cork, Cork T12 K8AF, Ireland)

  • Ken Bruton

    (Department of Mechanical, Biomedical and Manufacturing Engineering, Cork Institute of Technology, Cork T12 P594, Ireland)

  • Dominic T. J. O’Sullivan

    (Department of Civil and Environmental Engineering, University College Cork, Cork T12 K8AF, Ireland)

Abstract

Using 10-minute wind turbine supervisory control and data acquisition (SCADA) system data to predict faults can be an attractive way of working toward a predictive maintenance strategy without needing to invest in extra hardware. Classification methods have been shown to be effective in this regard, but there have been some common issues in their application within the literature. To use these data-driven methods effectively, historical SCADA data must be accurately labelled with the periods when turbines were down due to faults, as well as with the reason for the fault. This can be manually achieved using maintenance logs, but can be highly tedious and time-consuming due to the often unstructured format in which this information is stored. Alarm systems can also help, but the sheer volume of alarms and false positives generated complicate efforts. Furthermore, a way to implement and evaluate the field deployed system beyond simple classification metrics is needed. In this work, we present a prescribed and reproducible framework for: (i) automatically identifying periods of faulty operation using rules applied to the turbine alarm system; (ii) using this information to perform classification which avoids some of the common pitfalls observed in literature; and (iii) generating alerts based on a sliding window metric to evaluate the performance of the system in a real-world scenario. The framework was applied to a dataset from an operating wind farm and the results show that the system can automatically and accurately label historical stoppages from the alarms data. For fault prediction, classification scores are quite low, with precision of 0.16 and recall of 0.49, but it is envisaged that this can be greatly improved with more training data. Nonetheless, the sliding window metric compensates for the low raw classification scores and shows that 71% of faults can be predicted with an average of 30 h notice, with false alarms being active for 122 h of the year. By adjusting some of the parameters of the fault prediction alerts, the duration of false alarms can be drastically reduced to 2 h, but this also reduces the number of predicted faults to 8%.

Suggested Citation

  • Kevin Leahy & Colm Gallagher & Peter O’Donovan & Ken Bruton & Dominic T. J. O’Sullivan, 2018. "A Robust Prescriptive Framework and Performance Metric for Diagnosing and Predicting Wind Turbine Faults Based on SCADA and Alarms Data with Case Study," Energies, MDPI, vol. 11(7), pages 1-21, July.
  • Handle: RePEc:gam:jeners:v:11:y:2018:i:7:p:1738-:d:155885
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    References listed on IDEAS

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    1. Lapira, Edzel & Brisset, Dustin & Davari Ardakani, Hossein & Siegel, David & Lee, Jay, 2012. "Wind turbine performance assessment using multi-regime modeling approach," Renewable Energy, Elsevier, vol. 45(C), pages 86-95.
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    6. Yang, Wenxian & Court, Richard & Jiang, Jiesheng, 2013. "Wind turbine condition monitoring by the approach of SCADA data analysis," Renewable Energy, Elsevier, vol. 53(C), pages 365-376.
    7. García Márquez, Fausto Pedro & Tobias, Andrew Mark & Pinar Pérez, Jesús María & Papaelias, Mayorkinos, 2012. "Condition monitoring of wind turbines: Techniques and methods," Renewable Energy, Elsevier, vol. 46(C), pages 169-178.
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    Cited by:

    1. Han Peng & Songyin Li & Linjian Shangguan & Yisa Fan & Hai Zhang, 2023. "Analysis of Wind Turbine Equipment Failure and Intelligent Operation and Maintenance Research," Sustainability, MDPI, vol. 15(10), pages 1-35, May.
    2. Camila Correa-Jullian & Sergio Cofre-Martel & Gabriel San Martin & Enrique Lopez Droguett & Gustavo de Novaes Pires Leite & Alexandre Costa, 2022. "Exploring Quantum Machine Learning and Feature Reduction Techniques for Wind Turbine Pitch Fault Detection," Energies, MDPI, vol. 15(8), pages 1-29, April.
    3. Helbing, Georg & Ritter, Matthias, 2018. "Deep Learning for fault detection in wind turbines," Renewable and Sustainable Energy Reviews, Elsevier, vol. 98(C), pages 189-198.
    4. Xiaocong Xiao & Jianxun Liu & Deshun Liu & Yufei Tang & Fan Zhang, 2022. "Condition Monitoring of Wind Turbine Main Bearing Based on Multivariate Time Series Forecasting," Energies, MDPI, vol. 15(5), pages 1-23, March.
    5. Tongke Yuan & Zhifeng Sun & Shihao Ma, 2019. "Gearbox Fault Prediction of Wind Turbines Based on a Stacking Model and Change-Point Detection," Energies, MDPI, vol. 12(22), pages 1-20, November.
    6. Cong Yang & Zheng Qian & Yan Pei & Lu Wei, 2018. "A Data-Driven Approach for Condition Monitoring of Wind Turbine Pitch Systems," Energies, MDPI, vol. 11(8), pages 1-17, August.
    7. Fan Zhang & Juchuan Dai & Deshun Liu & Linxing Li & Xin Long, 2019. "Investigation of the Pitch Load of Large-Scale Wind Turbines Using Field SCADA Data," Energies, MDPI, vol. 12(3), pages 1-20, February.
    8. Adriana Mar & Pedro Pereira & João F. Martins, 2019. "A Survey on Power Grid Faults and Their Origins: A Contribution to Improving Power Grid Resilience," Energies, MDPI, vol. 12(24), pages 1-21, December.
    9. Pere Marti-Puig & Alejandro Blanco-M & Juan José Cárdenas & Jordi Cusidó & Jordi Solé-Casals, 2019. "Feature Selection Algorithms for Wind Turbine Failure Prediction," Energies, MDPI, vol. 12(3), pages 1-18, January.
    10. Urmeneta, Jon & Izquierdo, Juan & Leturiondo, Urko, 2023. "A methodology for performance assessment at system level—Identification of operating regimes and anomaly detection in wind turbines," Renewable Energy, Elsevier, vol. 205(C), pages 281-292.
    11. Jorge Maldonado-Correa & Sergio Martín-Martínez & Estefanía Artigao & Emilio Gómez-Lázaro, 2020. "Using SCADA Data for Wind Turbine Condition Monitoring: A Systematic Literature Review," Energies, MDPI, vol. 13(12), pages 1-21, June.
    12. Kevin Leahy & Colm Gallagher & Peter O’Donovan & Dominic T. J. O’Sullivan, 2019. "Issues with Data Quality for Wind Turbine Condition Monitoring and Reliability Analyses," Energies, MDPI, vol. 12(2), pages 1-22, January.

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